The radial ultrasonic rolling electrochemical micromachining(RUR-EMM)combined rolling electrochemical micromachining(R-EMM)and ultrasonic vibration was studied in this *** fundamental understanding of the machining pr...
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The radial ultrasonic rolling electrochemical micromachining(RUR-EMM)combined rolling electrochemical micromachining(R-EMM)and ultrasonic vibration was studied in this *** fundamental understanding of the machining process especially the interaction between multiphysics in the interelectrode gap(IEG)was investigated anddiscussed by the finite element *** multiphysics coupling model including flow field model,Joule heating model,material dissolution model and vibration model was built.3d multiphysics simulation based on micro dimples process in RUR-EMM and R-EMM was *** results showed that the electrolyte flowed into and out IEG periodically,gas bubbles were easy to squeeze out and the gas void fraction deceased about 16%to 54%,the maximum current density increased by 1.36 times in RUR-EMM than in R-EMM in one vibration period of *** application of the ultrasonic vibration increased the electrolyte temperature about 1.3–4.4%in *** experiments of the micro dimple process denoted better corrosion consistency of array dimples in RUR-EMM,there was no island at the micro dimple bottom which always formed in R-EMM,and an aggregateddeviation of less than 8.7%for the micro dimple depth and 4%for the material removal amount between theory and experiment was obtained.
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