Defect formation is a critical challenge for powder-based metal additive manufacturing(AM).Current understanding on the three important issues including formation mechanism,influence and control method of metal AM def...
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Defect formation is a critical challenge for powder-based metal additive manufacturing(AM).Current understanding on the three important issues including formation mechanism,influence and control method of metal AM defects should be *** this review paper,multi-scale defects in AMed metals and alloys are identified and for the first time classified into three categories,including geometry related,surface integrity related and microstructural *** particular,the microstructural defects are further divided into internal cracks and pores,textured columnar grains,compositional defects and dislocation *** root causes of the multi-scale defects are *** key factors that affect the defect formation are identified and *** detection methods and modeling of the multi-scale defects are briefly *** effects of the multi-scale defects on the mechanical properties especially for tensile properties and fatigue performance of AMed metallic components are *** control and mitigation methods for the corresponding defects,include process parameter control,post processing,alloy design and hybrid AM techniques,are summarized and *** research aspect,current research gaps and future prospects from three important aspects of the multi-scale AM defects are identified and delineated.
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