Efficient fault diagnosis, early anomaly detection, and prevention of equipment failures are crucial for reducing production costs and minimizing unplanned downtime. This paper focuses on developing a self-X system us...
详细信息
Efficient fault diagnosis, early anomaly detection, and prevention of equipment failures are crucial for reducing production costs and minimizing unplanned downtime. This paper focuses on developing a self-X system using artificial immune system algorithms to address the challenges of condition monitoring, quality control, and predictive maintenance in Industry 4.0. The proposed methodology incorporates self-monitoring, self-healing, and self-repairing capabilities into intelligent measuring systems equipped with a tunnel magnetoresistive (tmr) sensor-basedangulardecoder. In particular, the extension of the self-X hierarchy to the adaptive electronics level, with a focus on healing/adjustments before ADC's irreversible quantization loss is a key objective. The implemented self-X approach enables dynamic offset and gain compensation, improving angle accuracy. The experimental setup involves a reconfigurable analog front end with self-X properties (AFEX), a data acquisition unit, feature extraction, self-monitoring, and self-healing mechanisms. The results demonstrate the successful implementation of gain compensation using a fabricated current-feedback instrumentation amplifier. The experiments show the impact of signal amplitude drop on angle error calculation, with the maximum absolute error observed at 11 mm tmr sensor position. The self-X loop, including electronics, reduced the angle error to approximately 50 % by increasing the gain from 4 to 32. The results obtained from first experiment indicate a maximum absolute error of -6.552 degrees in angle computation, which is not yet competitive to SoA systems and needs further consideration and system fine-tuning to achieve a competitive and self-X sensor system.
暂无评论