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Numerical Simulations for Comparison of Cold Plate Cooling and Hfe-7000 Immersion Cooling in Lithium-Ion Battery Thermal Management

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SSRN 2024年

作者： Liu, Xinyu Zhou, Zhifu Wu, Wei-Tao Wei, Lei Hu, Chengzhi Li, Yang Huang, Heng Li, Yubai Song, Yongchen Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian116024 China State Key Laboratory of Multiphase Flow in Power Engineering Xi'an Jiaotong University Xi’an710049 China School of Mechanical Engineering Nanjing University of Science and Technology Nanjing210094 China Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen518055 China

In this work, fluorinated liquids can be used as a new immersion coolant for effective battery thermal management (BTM) because of their insulating and non-flammable inert characteristics. In this research, the liquid chosen for immersion cooling is HFE-7000, characterized by a boiling point of 34°C. The analysis of bubble kinetics is employed to investigate the heat transfer mechanism in two-phase immersion cooling by examining the behavior of bubbles during the boiling process. The square ternary Li-ion batteries are subjected under loads of 2C and 3C cooled by immersion cooling and a mini-channel cold plate as a comparison. It turns out that immersion liquid cooling modules offer superior thermal performance. Under constant current (CC), the peak temperature is reduced by 4.89°C and 9.31.C compared with the mini-channel cold plate cooling (CPC). Under dynamic load conditions, the maximum temperature rise of the battery is reduced by 29.89% and 43.89% compared to CPC. As a passive heat dissipation method, two-phase immersion cooling reduces the design requirements for active control. Also, it delivers an efficient battery thermal management system (BTMS) designed for upcoming electric vehicles (EVs). © 2024, The Authors. All rights reserved.

关键词： Lithium-ion batteries

Zero-Energy Nonlinear Temperature Control of Lithium-Ion Battery Based on a Shape Memory Alloy

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SSRN 2024年

作者： Li, Yang Bai, Minli Zhou, Zhifu Wu, Wei-Tao Wei, Lei Hu, Chengzhi Liu, Xinyu Gao, Shuai Li, Yubai Song, Yongchen Key Laboratory of Ocean Energy Utilization and Energy Conservation of Ministry of Education Dalian University of Technology Dalian116023 China State Key Laboratory of Multiphase Flow in Power Engineering Xi'an Jiaotong University Xi'An710049 China School of Mechanical Engineering Nanjing University of Science and Technology Nanjing210094 China Department of Mechanical and Energy Engineering Southern University of Science and Technology Shenzhen518055 China

Improving the poor performance of lithium-ion battery (LIB) in extreme temperatures is essential to promoting electric vehicles (EVs) into wider application. The most severe challenge for the existing battery thermal management systems (BTMSs) is to overcome the contradiction between excellent heat dissipation at high temperatures and effective insulation at low temperatures. Here, we propose a zero-energy nonlinear temperature control strategy based on thermal regulator. The designed thermal regulator based on shape memory alloy (SMA) can switch the heat flux on the battery surface according to its temperature without any power supply or logic control and provide the desirable thermal functions. This thermal regulator increases the battery capacity by 55.44% in the cold environment of -20℃ compared to the baseline BTMS with superior heat dissipation. Simultaneously, it can limit the battery peak temperature to near the FS49 boiling point (49℃) in the hot environment of 45℃ to ensure safety. Furthermore, we demonstrate that the thermal regulator enables thermal runaway to be effectively suppressed inside the battery, reducing the emission of combustible or toxic gases by 72.26%, which is reported for the first time. Finally, we simplify the design of the thermal regulator from the perspective of system integration and demonstrate the feasibility of the thermal regulator at the battery pack level. © 2024, The Authors. All rights reserved.

关键词： Lithium-ion batteries

Thermal Management for the Prismatic Lithium-Ion Battery Pack by Immersion Cooling with Fluorinated Liquid

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SSRN 2024年

In this study, a novel FS49-based battery thermal management system (BTMS) was proposed and tested for cooling the prismatic lithium-ion battery (LIB) module. The boiling of dielectric refrigerant occurred at the battery surface, which provided strong and uniform cooling for each battery cell. The results show that the peak temperature difference of liquid immersion cooling (LIC) module during 1. rate discharging and charging was reduced by 91.3% and 94.44%, respectively, compared to the natural convection (NC) module. The reduction of temperature nonuniformity greatly reduced the state of charge (SOC) inhomogeneity of different cells within the module. Moreover, the energy density of LIC module can be optimized by reducing the cell spacing and liquid filling ratio. Comparing with 1.0% filling rate, the module maximum temperature corresponding to 25% filling rate (with wick) during 2C rate discharging is only increased by 1.6°C, however, the module peak temperature difference is reduced by 53.3%, and the energy density is increased by 1..1.%. In addition, Equivalent circuit model (ECM) and volume of fluid (VOF) model were used to simulate the LIC module, and the numerical results are in good agreement with the experimental data. This study provides a systematic design plan and numerical method for the {1. application of LIC in the field of BTMS. © 2024, The Authors. All rights reserved.

关键词： Lithium-ion batteries

Thermodynamic Analysis of a Hybrid Energy System Coupling Solar Organic Rankine Cycle and Ground Source Heat Pump: Exploring Heat Cascade Utilization

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SSRN 2023年

作者： Chen, Liangqi Yue, Huifeng Wang, Jiangfeng Lou, Juwei Wang, Shunsen Guo, Yumin Deng, Bohao Sun, Lu State Key Laboratory of Multiphase Flow in Power Engineering School of Energy and Power Engineering Xi’an Jiaotong University Xi’an710049 China China United Northwest Institute for Engineering Design & Research Co. Ltd Xi’an710077 China School of Human Settlements and Civil Engineering Xi'an Jiaotong University Xi’an710049 China

The demand for efficient utilization of renewable energy is growing and the hybrid energy system driven by solar and geothermal energy is a significant way to achieve carbon neutrality. This paper presents a hybrid energy system coupling solar organic Rankine cycle (S-ORC) with ground source heat pump (GSHP) for heating and power supply to explore the heat cascade utilization. In the hybrid energy system, the ground heat exchanger (GHE) is shared by the S-ORC and GSHP systems and the waste heat from the condenser of S-ORC is recovered to enhance the coefficient of performance (COP) of GSHP. A mathematical model is optimized to analyze the parametric effects on thermodynamic performance. The results indicate that the COP of the hybrid energy system can be improved up to 6.5 which shows the obvious advantage compared to 2.8 of the stand-alone GSHP system. Furthermore, the hybrid energy system can obtain optimum exergy efficiency by matching ground source temperature and condensation temperature in the ORC unit. For a building of 3000m2 with heating and power supply, multi-objective optimization is carried out to obtain the optimal design performance that the net power output, thermal efficiency and exergy efficiency are 1.0.0kW, 27.5%, and 9.2% respectively. © 2023, The Authors. All rights reserved.

关键词： Geothermal heat pumps

Pattern and Dynamics of Methane/Water Two-Phase flow in Deep-Shale Illite Nanoslits

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SSRN 2024年

作者： Wang, Rui Yang, Xu Li, Gao Zheng, Wenxiu Zou, Zhenhai Sun, Chengzhen State Key Laboratory of Multiphase Flow in Power Engineering Xi’an Jiaotong University Shaanxi Xi’an710049 China State Key Laboratory of Oil and Gas Reservoir Geology and Exploration Southwest Petroleum University Sichuan Chengdu610500 China Air and Missile Defense College Air Force Engineering University Shaanxi Xi’an710051 China Wuhan Second Ship Design and Research Institute Wuhan430202 China

Developing deep shale gas is crucial for the sustainable development of unconventional energy sources. Deep shale has a high illite content, and understanding the structure and flow behaviors of methane and water coexisting in deep shale illite nanoslits is essential for methane transport and production in deep shale reservoirs. Here, molecular dynamics simulations were performed to investigate the methane and water flow characteristics in slit-shaped illite nanopores. The effects of water saturation, acceleration, and pore size on two-phase flow are elucidated. The results show that water molecules preferentially adsorb on the surface of the illite channel. As the water saturation increases, the water phase gradually forms a water film, water bridge, and water lock, ultimately creating methane nanobubbles surrounded by the water phase. The existence of the water phase compresses the methane flow space. With increasing water saturation, the peak methane density near the channel wall gradually disappears, and the density distribution curves show parabolic shapes. The methane flow flux decreases with the increase of water saturation, mainly when the water saturation increases from 0% to 40%. In illite slits with pore sizes ranging from 2 to 4 nm, the flow rates of water and methane increase with increased pore size. These results are expected to provide insights into developing deep shale gas reservoirs, such as optimizing hydraulic fracturing design and reliably predicting production performance. © 2024, The Authors. All rights reserved.

关键词： Methane

Aeroderivative Gas Turbine and Composite Sco2 power Cycle Integrated System: Towards Large-Scale Gas-to-power Efficient Conversion

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SSRN 2023年

作者： Jiang, Yuemao Wang, Shunsen Su, Wen Li, Bo Wang, Zhe State Key Laboratory of Multiphase Flow in Power Engineering School of Energy and Power Engineering Xi’an Jiaotong University Xi’an710049 China School of Energy Science and Engineering Central South University Changsha410083 China National Center for International Research of Subsea Engineering Technology and Equipment Dalian Maritime University Dalian116026 China

power-to-Gas is proving to be an effective means of storing electricity from renewables on a large scale. Nevertheless, there is yet to be a clear technical route for large-scale hydrogen-enriched gas conversion into electricity (Gas-to-power). This paper proposed a novel integrated power system consisting of an aeroderivative gas turbine and a composite supercritical CO2 (sCO2) power cycle. In addition, a new evaluation indicator based on exergy was also proposed to reveal the real waste heat recovery capacity and select the sCO2 cycles. After that, a comprehensive energy, exergy, exergoeconomic, and environment (4E) analysis and global parametric studies were conducted for the integrated system. Finally, an entropy-based TOPSIS decision-maker was combined with the tri-objective optimization algorithm for the combined cycle integrated design. Thermodynamic optimization results show that, unlike the thermal efficiency, the exergy efficiency of the partial heating sCO2 cycle of 48.3% is higher than that of the recuperated one. With the exhaust gas carrying 21. of fuel exergy, the total exergy recovery efficiency is 51.7%, and the fuel efficiency of the integrated system is over 50%. As for the exergoeconomic, the combustor alone is responsible for 77.1. of the total exergy destruction, the initial cost of the bottoming cycle is less than half that of the gas turbine, and the high-pressure turbine has the highest exergoeconomic factor of 91.5%. The key parameters of the gas turbine significantly influence the performance of the sCO2 cycle and the integrated system 4E performance. There is an optimal gas turbine inlet temperature of about 1.00 K to minimize the LCOE. After the multi-objective integrated optimization, the overall efficiency, LCOE, and specific gas emissions are 50.2%, 7.8 cents/kWh, and 396.8 g/kWh, respectively, which are all higher than those from optimizing the bottoming cycle alone. It is considered that the technical solutions and research results

关键词： Gas turbines

Preparation and Application of Red Mud-Based Zero-Valent Iron Heterogeneous Fenton Catalyst: A New Idea for Red Mud Recycling

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SSRN 2022年

作者： Li, Hang Shi, Bofang Fu, Xiaojie Zhang, Haowen Yang, Honghui Xi’an Key Laboratory of Sustainable Energy Materials Chemistry School of Chemistry Xi'an Jiaotong University Xi’an710049 China State Key Laboratory of Multiphase Flow in Power Engineering School of Energy and Power Engineering Xi’an Jiaotong University Xi’an710049 China

As an abundant hazardous waste, red mud needs a simple and effective mean of resource utilization. Herein, a novel zero-valent iron heterogeneous Fenton catalyst RMB-900 was synthesized by pyrolysis (900°C) using red mud and straw with a facile solvent-free carbothermal redox approach. X-ray diffraction analysis showed that Fe2O3 in the red mud was reduced to Fe0. Characterization data showed that RMB-900 was a zero-valent iron loaded porous material. Under the conditions of 2.86 mM H2O2, 1.0 mg/L acid red G, and 1.g/L RMB-900, 98% of acid red G was removed within 1. min, the reaction rate constant is 6.7 folds higher than that of commercial zero-valent iron. The RMB-900/H2O2 system also showed good degradability to antibiotics (Sulfamethoxazole, Ibuprofen and Carbamazepine). H2O2 is mainly catalysed by Fe0 in RMB-900 to generate •OH for ARG degradation. RMB-900 still showed excellent catalytic performance after standing for four months and after being reused nine times. This study not only prepared a catalyst with low cost, high stability, and great potential for wastewater treatment through a simple and green solvent-free method, but also provided a research basis for further exploration of red mud-based catalysts. © 2022, The Authors. All rights reserved.

关键词： Wastewater treatment

Thermodynamic Analysis of a Hybrid Energy System Coupling Solar Organic Rankine Cycle and Ground Source Heat Pump: Exploring Heat Cascade Utilization

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SSRN 2023年

The demand for efficient utilization of renewable energy is growing and the hybrid energy system driven by solar and geothermal energy is a significant way to minimize carbon emission and achieve carbon neutrality. This paper presents a hybrid energy system coupling solar organic Rankine cycle (S-ORC) with ground source heat pump (GSHP) for heating and power supply to further increase thermal efficiency and explore the heat cascade utilization of hybrid energy system during the heating season. In the hybrid energy system, the ground heat exchanger (GHE) is shared by the S-ORC and GSHP systems and the waste heat from the condenser of S-ORC is recovered to enhance the coefficient of performance (COP) of GSHP. A mathematical model is optimized to analyze the parametric effects on thermodynamic performance under different operating conditions. The comparison between the hybrid energy system and the stand-alone GSHP system is performed to present the superiority of energy recycling. The results indicate that the COP of the hybrid energy system can be improved up to 6.5 which shows the obvious advantage compared to 2.8 of the stand-alone GSHP system under the given system conditions. In addition, the increase of turbine inlet pressure can not only reduce the area of solar fields and length of buried tubes, but also contribute to the thermodynamic performance of the hybrid energy system. Furthermore, the hybrid energy system can obtain optimum exergy efficiency by matching ground source temperature and condensation temperature in the ORC unit. For a building of 3000m2 with heating and power supply, multi-objective optimization by means of a genetic algorithm is carried out to obtain the optimal design performance that the net power output, thermal efficiency and exergy efficiency are 1.0.0kW, 27.5%, and 9.2% respectively. © 2023, The Authors. All rights reserved.

关键词： Geothermal heat pumps

A Comprehensive Review on Multi-Dimensional Heat Conduction of Multi-Layer and Composite Structures:Analytical Solutions

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Journal of Thermal Science 2021年第6期30卷 1875-1907页

作者： AMIRI DELOUEI Amin EMAMIAN Amin SAJJADI Hasan ATASHAFROOZ Meysam LI Yueming WANG Lian-Ping JING Dengwei XIE Gongnan Department of Mechanical Engineering University of BojnordBojnordIran Mechanical Engineering Department Shahrood University of TechnologyShahroodIran Department of Mechanical Engineering Siijan University of TechnologySiijanIran School of Aerospace Engineering Xi’an Jiaotong UniversityXi’an 710049China Guangdong Provincial Key Laboratory of Turbulence Research and Applications Center for Complex Flows and Soft Matter Research and Department of Mechanics and Aerospace EngineeringSouthern University of Science and TechnologyShenzhen 518055China Department of Mechanical Engineering University of DelawareNewarkDelaware19711USA International Research Center for Renewable Energy State Key Laboratory of Multiphase Flow in Power EngineeringXi’an Jiaotong UniversityXi’an 710049China Department of Mechanical and Power Engineering Northwestern Polytechnical UniversityXi'an 710072China

Heat conduction in multi-layer and composite materials is one of the fundamental heat transfer problems in many industrial *** to different materials types,interface conditions,and various geometries of these laminates,the heat conduction mechanism is more complicated than that of one-layer isotropic *** solutions are the best ways to study and understand such problems in *** this study,different existing analytical solutions for heat conduction in multi-layer and composite materials are reviewed and classified in rectangular,cylindrical,spherical,and conical *** boundary conditions,internal heat source,and thermal contact resistance as the most critical parameters in the solution complexity investigated in the literature,are discussed and summarized in different *** types of multi-layer structures such as isotropic,anisotropic,orthotropic,and reinforced laminates are included in this *** is found that although more than half a century has passed since the beginning of the research on heat transfer in multi-layer composites,new researches that can help with a better understanding in this area are still being *** challenges and shortcomings in this area are also discussed to guide future researches.

关键词： multi-dimensional heat conduction composite laminates multi-layer structures analytical solutions interface contact resistance