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Temperature fields prediction for the casting process by a conditional diffusion model

China Foundry 2025年第2期22卷 139-150页

作者： Jin-wu Kang Jing-xi Zhu Qi-chao Zhao School of Materials Science and Engineering Key Laboratory for Advanced Materials Processing TechnologyTsinghua UniversityBeijing 100084China

Deep learning has achieved great progress in image recognition,segmentation,semantic recognition and game *** this study,a latest deep learning model,a conditional diffusion model was adopted as a surrogate model to predict the heat transfer during the casting process instead of numerical *** conditional diffusion model was established and trained with the geometry shapes,initial temperature fields and temperature fields at t_(i) as the condition and random noise sampled from standard normal distribution as the *** output was the temperature field at t_(i+1).Therefore,the temperature field at t_(i+1)can be predicted as the temperature field at t_(i) is known,and the continuous temperature fields of all the time steps can be predicted based on the initial temperature field of an arbitrary 2D geometry.A training set with 3022D shapes and their simulated temperature fields at different time steps was *** accuracy for the temperature field for a single time step reaches 97.7%,and that for continuous time steps reaches 69.1%with the main error actually existing in the sand *** effect of geometry shape and initial temperature field on the prediction accuracy was investigated,the former achieves better result than the latter because the former can identify casting,mold and chill by different colors in the input *** diffusion model has proved the potential as a surrogate model for numerical simulation of the casting process.

关键词： diffusion model U-Net casting simulation heat transfer

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Intelligent casting:Empowering the future foundry industry

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China Foundry 2024年第5期21卷 409-426页

作者： Jin-wu Kang Bao-lin Liu Tao Jing Hou-fa Shen School of Materials Science and Engineering Key Laboratory for Advanced Materials Processing TechnologyTsinghua UniversityBeijing 100084China

Emerging technological advances are reshaping the casting sector in latest *** technology is evolving towards intelligent casting paradigm that involves automation,greenization and intelligentization,which attracts more and more attention from the academic and industry *** this paper,the main features of casting technology were briefly summarized and forecasted,and the recent developments of key technologies and the innovative efforts made in promoting intelligent casting process were ***,the technical visions of intelligent casting process were also put *** key technologies for intelligent casting process comprise 3D printing technologies,intelligent mold technologies and intelligent process control *** future,the intelligent mold that derived from mold with sensors,control devices and actuators will probably incorporate the Internet of Things,online inspection,embedded simulation,decision-making and control system,and other technologies to form intelligent cyber-physical casting system,which may pave the way to realize intelligent *** is promising that the intelligent casting process will eventually achieve the goal of real-time process optimization and full-scale control,with the defects,microstructure,performance,and service life of the fabricated castings can be accurately predicted and tailored.

关键词： intelligent casting 3D printing intelligent mold process control cyber-physical casting system embedded simulation

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Numerical simulation on directional solidification and heat treatment processes of turbine blades

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China Foundry 2024年第5期21卷 476-490页

作者： Ye-yuan Hu Ju-huai Ma Qing-yan Xu School of Materials Science and Engineering Tsinghua UniversityKey Laboratory for Advanced Materials Processing TechnologyMinistry of EducationBeijing 100084China

Study on turbine blades is crucial due to their critical role in ensuring the efficient and reliable operation of aircraft ***-based single crystal superalloys are extensively used in the hot manufacturing of turbine blades due to their exceptional high-temperature mechanical *** hot manufacturing of single crystal blades involves directional solidification and heat *** manufacturing of these blades is time-consuming,capital-intensive,and often insufficient to meet industrial *** simulation techniques have gained widespread acceptance in blade manufacturing research due to their low energy consumption,high efficiency,and rapid turnaround *** article introduces the modeling and simulation of hot manufacturing in single crystal *** discussion outlines the prevalent mathematical models employed in numerical simulations related to blade hot *** encapsulates the advancements in research concerning macro to micro-level numerical simulation techniques for directional solidification and heat treatment ***,potential future trajectories for the numerical simulation of single crystal blade hot manufacturing are also discussed.

关键词： single crystal blades Ni-based superalloy directional solidification heat treatment numerical simulation

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Large focal length planar focusing of Dyakonov polaritons in hyperbolic metamaterial

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Progress in Natural Science:materials International 2024年第4期34卷 632-636页

作者： Xiaoyu Xiong Yihang Fan Weipeng Wang Yongzheng Wen Zhengjun Zhang Jingbo Sun Ji Zhou State Key Laboratory of New Ceramics and Fine Processing School of Materials Science and Engineering Tsinghua University Key Laboratory of Advanced Materials (MOE) School of Materials Science and Engineering Tsinghua University

Achieving subwavelength optical focusing is of great importance in nanophotonics. However, achieving focusing with both a small focal spot size and a large focal length remains elusive so far. Here, a large focal length planar focusing device is presented, utilizing highly oriented Dyakonov polaritons in hyperbolic metamaterial with periodic silver rings as the excitation source. Experimental results show that by controlling the size of the excitation sources, the focal length can reach 6λ0（where λ0is the illumination wavelength）, and the focal spot size can be reduced to λ0/10. This method provides new prospects for planar polariton optical applications.

关键词： Subwavelength optical focusing Dyakonov polaritons In-plane hyperbolic metamaterials Near-field optics

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Optimizing the overall performance of Cu–Ni–Si alloy via controllingnanometer-lamellar discontinuous precipitation structure

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International Journal of Minerals,Metallurgy and materials 2025年第4期32卷 915-924页

作者： Jinyu Liang Guoliang Xie Feixiang Liu Wenli Xue Rui Wang Xinhua Liu Key Laboratory for Advanced Materials Processing(MOE) Institute for Advanced Materials and TechnologyUniversity of Science and Technology BeijingBeijing 100083China Beijing Laboratory of Metallic Materials and Processing for Modern Transportation Institute for Advanced Materials and TechnologyUniversity of Science and Technology BeijingBeijing 100083China State Key Laboratory for Advanced Metals and Materials University of Science and Technology BeijingBeijing 100083China Beijing Advanced Innovation Center for Materials Genome Engineering University of Science and Technology BeijingBeijing 100083China Institute of Materials Genome Engineering Henan Academy of SciencesZhengzhou 450046China

Simultaneously achieving high strength and high electrical conductivity in Cu–Ni–Si alloys pose a significant challenge, which greatly constrains its applications in the electronics industry. This paper offers a new pathway to improve properties, by preparation of nanometer lamellar discontinuous precipitates(DPs) arranged with the approximate same direction through a combination of deformationaging and cold rolling process. The strengthening effect is primarily attributed to nanometer-lamellar DPs strengthening and dislocation strengthening mechanism. The accumulation of dislocations at the interface between nanometer lamellar DPs and matrix during cold deformation process can results in the decrease of dislocation density inside the matrix grains, leading to the acceptably slight reduction of electrical conductivity during cold rolling. The alloy exhibits an electrical conductivity of 45.32%IACS(international annealed copper standard, IACS), a tensile strength of 882.67 MPa, and a yield strength of 811.33 MPa by this method. This study can provide a guidance for the composition and microstructure design of a Cu–Ni–Si alloy in the future, by controlling the morphology and distribution of DPs.

关键词： Cu–Ni–Si alloys discontinuous precipitates nanometer-lamellar strengthening dislocation strengthening

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Simultaneously enhancing the hot workability and room-temperature strength of Ti-6Al-4V alloy via adding Mo and Fe

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Journal of materials Science & Technology 2024年第13期180卷 32-44页

作者： Jie Shen Zhihao Zhang Jianxin Xie Beijing Laboratory of Metallic Materials and Processing for Modern Transportation Institute for Advanced Materials and TechnologyUniversity of Science and Technology BeijingBeijing 100083China Key Laboratory for Advanced Materials Processing(MOE) University of Science and Technology BeijingBeijing 100083China Beijing Advanced Innovation Center for Materials Genome Engineering University of Science and Technology BeijingBeijing 100083China

Reducing the hot working temperature and high-temperature deformation resistance of titanium alloy to improve hot rolling and hot extrusion workability of products with thin walls and complex section shapes has always been an important topic in the field of titanium alloy *** paper proposed a strategy of adding Mo and Fe elements to simultaneously reduce the hot working temperature and high-temperature deformation resistance of Ti-6Al-4V *** effects of Mo and Fe contents on the mi-crostructure,β transus temperature(Tp),and high-temperature flow stress(HFS)of Ti-6Al-4V-xMo-xFe(x=0-5)alloys were *** results showed that adding Mo and Fe can substantially reduce the Tp and HFS of the alloy,and greatly improve its room-temperature *** with com-mercial Ti-6Al-4V samples,the T_(β) of Ti-6Al-4V-2Mo-2Fe and Ti-6Al-4V-3Mo-3Fe samples was decreased by 68-98 ℃,and the HFS at 800-900 ℃ was decreased by 37.8%-46.0%.Compared with hot-rolled Ti-6Al-4V samples,the room-temperature tensile strength of hot-rolled Ti-6Al-4V-2Mo-2Fe samples was increased by about 30%,while the elongation hardly *** increased strength was mainly at-tributed to fine grain strengthening and solid solution *** hot workability and room-temperature strength of Ti-6Al-4V alloy can be significantly improved by adding 2-3 wt.%Mo and Fe simultaneously.

关键词： Titanium alloy High-temperature flow stress Hot workability Room-temperature strength

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Microstructure and mechanical properties of a cast TRIP-assisted multiphase stainless steel

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China Foundry 2024年第3期21卷 221-228页

作者： Meng-xin Wang Zi-xiang Wu Jing-yu He Xiang Chen School of Materials Science and Engineering Tsinghua UniversityBeijing 100084China Key Laboratory for Advanced Materials Processing Technology Ministry of EducationBeijing 100084China

Stainless steels are used in a wide range of complex environments due to their excellent corrosion *** stainless steels can offer an excellent combination of strength,toughness and corrosion resistance due to the coexistence of different *** microstructure and mechanical properties of a novel cast multiphase stainless steel,composed of martensite,ferrite,and austenite,were investigated following appropriate heat treatment processes:solution treatment at 1,050℃ for 0.5 h followed by water quenching to room temperature,and aging treatment at 500℃ for 4 h followed by water quenching to room *** show reversed austenite is formed by diffusion of Ni element during aging process,and the enrichment of Ni atoms directly determines the mechanical stability of *** austenite with a lower Ni content undergoes a martensitic transformation during plastic *** tensile strength of the specimen exceeds 1,100 MPa and the elongation exceeds 24%after solid solution,and further increases to 1,247 MPa and 25%after aging *** enhancement is due to the TRIP effect of austenite and the precipitation of the nanoscale G-phase pinning dislocations in ferrite and martensite.

关键词： multiphase stainless steel mechanical properties TRIP effect reversed austenite G-phase

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A multi-functional MgF_(2)/polydopamine/hyaluronan-astaxanthin coating on the biodegradable ZE21B alloy with better corrosion resistance and biocompatibility for cardiovascular application

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Journal of Magnesium and Alloys 2024年第3期12卷 1102-1116页

作者： Yachen Hou Xueqi Zhang Jingan Li Liguo Wang Shaokang Guan School of Materials Science and Engineering and Henan Key Laboratory of Advanced Magnesium Alloy and Key Laboratory of Materials Processing and Mold Technology(Ministry of Education) Zhengzhou UniversityZhengzhou 450001China

The cardiovascular diseases(CVD)continue to be the major threat to global public health over the years,while one of the effective methods to treat CVD is stent *** magnesium(Mg)alloys have great potential applications in cardiovascular stents benefit from their excellent biodegradability and ***,excessive degradation rate and the delayed surface endothelialization still limit their further *** this study,we modified a Mg-Zn-Y-Nd alloy(ZE21B)by preparing MgF_(2) as the corrosion resistance layer,the dopamine polymer film(PDA)as the bonding layer,and hyaluronic acid(HA)loaded astaxanthin(ASTA)as an important layer to directing the cardiovascular cells *** electrochemical test results showed that the MgF_(2)/PDA/HA-ASTA coating improved the corrosion resistance of *** cytocompatibility experiments also demonstrated that this novel composite coating also selectively promoted endothelial cells proliferation,inhibited hyperproliferation of smooth muscle cells and adhesion of *** with the HAloaded rapamycin(RAPA)coating,our MgF_(2)/PDA/HA-ASTA coating showed better blood compatibility and cytocompatibility,indicating stronger multi-functions for the ZE21B alloy on cardiovascular application.

关键词： Biodegradable ZE21B alloy Reendothelialization Surface modification Hyaluronic acid Astaxanthin.

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Growth process,defects,and dopants of bulk β-Ga_(2)O_(3) semiconductor single crystals

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China Foundry 2024年第5期21卷 491-506页

作者： Yan-shen Wang Ming-zhi Zhu Yuan Liu School of Materials Science and Engineering Tsinghua UniversityBeijing 100084China Key Laboratory for Advanced Materials Processing Technology(Ministry of Education) Beijing 100084China

β-gallium oxide(β-Ga2O3),as the typical representative of the fourth generation of semiconductors,has attracted increasing attention owing to its ultra-wide bandgap,superior optical properties,and excellent tolerance to high temperature and *** to the single crystals of other semiconductors,high-quality and large-size β-Ga_(2)O_(3) single crystals can be grown with low-cost melting methods,making them highly *** this review,the growth process,defects,and dopants ofβ-Ga_(2)O_(3) are primarily ***,the growth process(e.g.,decomposition,crucible corrosion,spiral growth,and development)ofβ-Ga_(2)O_(3) single crystals are summarized and compared in ***,the defects of β-Ga_(2)O_(3) single crystals and the influence of defects on Schottky barrier diode(SBD)devices are emphatically ***,the influences of impurities and intrinsic defects on the electronic and optical properties ofβ-Ga_(2)O_(3) are also briefly *** this comprehensive analysis,the article offers a concise summary of the current state,challenges and prospects ofβ-Ga_(2)O_(3) single crystals.

关键词： β-Ga_(2)O_(3) single-crystal growth defects dopants semiconductor

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Shortening the manufacturing process of degradable magnesium alloy minitube for vascular stents by introducing cyclic extrusion compression

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Journal of Magnesium and Alloys 2024年第8期12卷 3204-3215页

作者： Kun Sheng Wenkai Li Peihua Du Di Mei Shijie Zhu Liguo Wang Shaokang Guan School of Materials Science and Engineering&Henan Key Laboratory of Advanced Magnesium Alloys Zhengzhou UniversityZhengzhou 450001China Key Laboratory of Advanced Materials Processing&Mold Ministry of Education Zhengzhou 450002China

Due to its excellent biocompatibility and biodegradability,Mg and its alloys are considered to be promising materials for manufacturing of vascular ***,the manufacture of high-precision and high-performance Mg alloys minitubes is still a worldwide problem with a long manufacturing processing caused by the poor workability of Mg *** solve this problem,the cyclic extrusion compression(CEC)was used to pretreat the billet by improving the workability of Mg alloys,finally shortening the manufacturing *** CEC treatment,the size of grains and second phase particles of Mg alloys were dramatically refined to 3.2μm and 0.3μm,*** after three passes of cold drawing,the wall thickness of minitube was reduced from 0.200 mm to 0.135 mm and a length was more than 1000 *** error of wall thickness was measured to be less than 0.01 mm,implying a high dimensional *** yield strength(YS),ultimate tensile strength(UTS)and elongation of finished minitube were 220±10 MPa,290±10 MPa and 22.0±0.5%,*** addition,annealing can improve mechanical property and corrosion resistance of minitubes by improving the homogeneity of the microstructure and enhancing the density of basal texture.

关键词： CEC ZE21B Mg alloy Minitube Shortened procedure Cold drawing Annealing

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