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A post-treatment to reduce stress concentration sensitivity under intermediate-temperature fatigue in GH4169: High-energy impact composite modification

Transactions of Materials Research

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Transactions of Materials Research 2025年第3期1卷

作者： Guoxin Lu Qiang Wang Bonnie Attard Arif Rochman Guofang Zhang Luqing Cui Zhong Ji Glenn Cassar MOE Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials Shandong University Jinan 250061 China Aviation Key Laboratory of Science and Technology on Advanced Corrosion and Protection for Aviation Material AECC Beijing Institute of Aeronautical Materials Beijing 100095 China Department of Metallurgy and Materials Engineering University of Malta MSD 2080 Malta Institute of Engineering and Transport The Malta College of Arts Science & Technology PLA 9032 Malta National Key Lab of Aerospace Power System and Plasma Technology Xi’an Jiaotong University Xi’an 710049 China

The study focuses on a novel post-treatment method, high-energy impact composite modification, combining mechanical shot peening and laser shock processing to improve the fatigue performance of the nickel-based superalloy GH4169 at intermediate temperatures. The synergistic interaction between mechanical impact (SP-induced plastic deformation) and laser-induced shock waves enabled a 2.5-fold increase in effective treatment depth (up to 1500 μm) compared to SP alone (400 μm), while achieving a surface hardness of 520 HV and compressive residual stress of −1465 MPa, exceeding single-process results by 4.5% and 54.2%, respectively. The dual-impact approach significantly enhanced surface hardness and compressive residual stress, addressing the high sensitivity to stress concentration. Experimental results demonstrate that HEICM eliminated stress concentration sensitivity at 650 °C, elevating the fatigue limit of notched specimens (Kt = 3) to 638 MPa – equivalent to the fatigue strength of smooth specimens (Kt = 1) in conventional grinding states (636 MPa). This represents a 116% improvement over untreated notched specimens (295 MPa) and surpasses SP-treated counterparts (446 MPa) by 43%, thereby extending the fatigue life of GH4169 alloys in aerospace applications.

关键词： Composite modification Shot peening Surface strengthening Superalloy High-cycle fatigue

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Boosting catalytic oxidation of H₂S over activated carbon optimized by the synergistic effect of rich defects and nitrogen sites

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Surfaces and Interfaces 2025年 68卷

作者： Liu, Xin Zhao, Minghui Liu, Dongxu Yang, Jianxiao Han, Yinghui Sultana, Rabia Mohamed, Yasser M.A. Nazer, Hossam A.El Elnazer, Ahmed A. Zhang, Xin College of Ecology and Environment Nanjing Forestry University Nanjing 210037 China College of Resources and Environment University of Chinese Academy of Sciences Beijing 101408 China Hunan Province Key Laboratory for Advanced Carbon Materials and Applied Technology College of Materials Science and Engineering Hunan University Changsha 410082 China State Key Joint Laboratory of Environment Simulation and Pollution Control Research Center for Eco-Environmental Sciences Chinese Academy of Sciences Beijing 100085 China Photochemistry Department National Research Centre Dokki Giza 12622 Egypt Geological Sciences Department National Research Centre Dokki Giza 12622 Egypt

H2S selective catalytic oxidation has been considered as the most efficient method for the removal of residual H2S in Claus tail gas. Carbon materials were regarded as a promising candidate for the reaction. However, ... 详细信息

H₂S selective catalytic oxidation has been considered as the most efficient method for the removal of residual H₂S in Claus tail gas. Carbon materials were regarded as a promising candidate for the reaction. However, its performance was rather poor. This study implemented an approach to enhance the catalytic performance of activated carbon catalysts through the synergy effect of rich defects and nitrogen species. The addition of phenanthroline, a nitrogen-containing compound increased the nitrogen content in the carbon framework, and annealing under an NH₃ atmosphere generated abundant surface defects. The pyridinic nitrogen species and defects facilitated the adsorption of H₂S. Moreover, the defects can also promote the generation of superoxide radicals, further resulting in the production of SO₂ and improving the catalytic performance through the Claus reaction. The best catalytic performance was achieved with the C-N-5 catalyst, and the sulfur yield was maintained higher than 95 % even at 220 °C. Furthermore, the oxygen-containing groups on the surface of carbon materials were the reactive oxygen species and the reaction obeyed the MvK mechanism, i.e., the adsorbed H₂S reacted with the oxygen-containing groups to form elemental sulfur, while the consumed oxygen-containing groups were regenerated by molecular oxygen. © 2025

关键词： Activated carbon Defects H2S catalytic oxidation Nitrogen doping Reaction mechanism

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Realizing the air brazing of ZrO_(2) ceramics through Al metal

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Journal of Materiomics 2022年第3期8卷 662-668页

作者： Yaotian Yan Baishen Liu Tianxiong Xu Liang Qiao Shaohua Qin Jian Cao Junlei Qi State Key Laboratory of Advanced Welding and Joining Harbin Institute of TechnologyHarbin150001China Key Laboratory of Materials Design and Quantum Simulation College of ScienceChangchun UniversityChangchun130022China School of Materials Science and Engineering Harbin Institute of TechnologyHarbin150001China

The exploration towards cost-effective filler metal for ceramics joining has always been the key issues for ceramics ***,we reveal that the Al metal prefers to spread on the ZrO_(2) based ceramic under the air heating condition,due to the geometric limit effects by in-situ formed dense Al2O3 *** by this,the joining of ZrO_(2) based ceramics was realized in air with Al metal as filler,through the diffusion of Al towards ceramic *** Al element can induce obvious interfacial bonding effect on Al2O3 layer and ZrO_(2) ceramic,where the hybridization among the Al-p,Zr-d and O-p orbitals plays a key *** in-situ formed Al2O3 layer on Al filler surface is vital for forming the fine interface(shear strength of~36 MPa),which results in the relief of lattice mismatch and peak stress at ceramic-filler metal transition interface.

关键词： Ceramics Density functional theory Interfacial behavior Diffusion

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Crack-based and Hair-like Sensors Inspired from Arthropods:A Review

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Journal of Bionic Engineering 2020年第5期17卷 867-898页

作者： Changchao Zhang Junqiu Zhang Daobing Chen Xiancun Meng Linpeng Liu Kejun Wang Zhibin Jiao Tao Sun Dakai Wang Shichao Niu Zhiwu Han Luquan Ren Key Laboratory of Bionic Engineering(Ministry of Education China)Jilin UniversityChangchun 130022China State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchun 130022China State Key Laboratory of Materials Processing and Die&Mould Technology School of Materials Science and EngineeringHuazhong University of Science and TechnologyWuhan 430074China School of Mechanical and Electric Engineering Jiangsu Provincial Key Laboratory of Advanced RoboticsSoochow UniversitySuzhou 215123China

Over a long period of time,arthropods evolve to have two excellent mechanical sensilla of slit sensilla and trichobothria sensilla,which construct a perfect perception *** former mainly perceives the change of the in-the-plane force while the latter perceives that of the out-of-plane *** recent years,these two sensilla have attracted researchers as the models for developing artificial mechanical *** review mainly includes the biomechanics and biomimetic manufacturing techniques as well as their future application *** order to better understand the advantages of biological strategies,this review describes the morphology,mechanical analysis,and information recognition of slit sensilla and trichobothria *** this review highlights the recent development of Crack-based Sensors(CBSs)and Hair-like Sensors(HLSs)based on the analysis of biological *** manufacturing method and substrate of crack in CBS and those of hair rods in HLS are discussed ***,the practical applications and potential value of two sensilla,such as flexible wearable electronic devices,robot sensing system,autopilot sensing and wind tunnel speed detection,are briefly discussed.

关键词： crack-based sensors hair-like sensors slit sensilla trichobothria sensilla bioinspiration

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Effect of initial orientation on microstructure and mechanical properties of AZ31 Mg alloy sheets via accumulated extrusion bonding

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Progress in Natural science:Materials International 2023年第2期33卷 178-184页

作者： Xia Cao Tingzhuang Han Ji Xu Guangsheng Huang Hua Zhang Jianhui Bai Fusheng Pan Department of Mechanics and Surface Engineering Changzhou Institute of Technology Department of Aviation Manufacturing Engineering Changzhou Institute of Technology State Key Laboratory of Solidification Processing School of Materials Science & Engineering Northwestern Polytechnical University State Key Laboratory of Mechanical Transmission College of Materials Science and Engineering Chongqing University Institute for Advanced Studies in Precision Materials Yantai University

In this study, effects of initial orientation on microstructure evolution and mechanical properties of AZ31 Mg alloy sheets via accumulated extrusion bonding(AEB) was systematically studied. The samples with RD and TD parallel to extrusion direction(ED) were labeled as RED and TED, respectively. RD and TD pieces alternately stacked was named as RTED. The results revealed that under three-dimensional compressive stress, {10-12} tensile twinning dominated the first stage deformation in container. As the plunger continuous press down, dynamic recrystallization(DRX) occurred, and the newly fine DRXed grains along original and twin grain boundaries gradually consumed the matrix and twin grains. The microstructure was completely transformed into recrystallized grain structure at sizing band with an average grain size of ～0.9 μm in TED sample, smaller than that of RED *** the alloys extruded out of the die, DRXed grains significantly grew to ～4.5 μm and 3.5 μm for RED and TED samples, respectively. A laminated microstructure was obtained with average grain sizes of～4.4 μm in RD layers and 3.5 μm in TD layers for RTED sample. The AEB processed samples exhibited an ED-tilt double-peak basal texture with similar texture intensity. The tensile tests results indicated that attributed to the combined effect of grain refinement and texture evolution, the yield strength and fracture elongation of RED and TED samples was significantly improved. The heterogeneous microstructure in RTED sample induced an extra work hardening(HDI-work hardening) in tensile deformation and resulted in a further improved elongation of 32.0%.

关键词： Magnesium alloy Accumulated extrusion bonding Initial orientation Microstructure Texture Mechanical properties

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Effect of stress loading direction on microstructure evolution and age-hardening behavior of a stress-aged Mg-7Sn alloy

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Journal of Alloys and Compounds 2025年 1032卷

作者： Jing Jiang Jishang Ran Lin Tong Guangli Bi Yuandong Li Tijun Chen State Key Laboratory of Advanced Processing and Recycling of Nonferrous Metals Lanzhou University of Technology Lanzhou 730050 China School of Material Science and Engineering Lanzhou University of Technology Lanzhou 730050 China AVIC Shaanxi Hongyuan Aviation Forging Company Ltd. Xianyang 713801 China

The effect of stress loading direction on microstructure evolution and age-hardening behavior of a stress-aged Mg-7Sn alloy with a compressed stress of 40 MPa at 160 °C was investigated in this paper. The compressive stress perpendicular to the c -axis effectively facilitated the formation of a high volume fraction of twins and Mg 2 Sn phases, thereby promoting a c -axis//ED texture. In contrast, the stress parallel to the c -axis resulted in the formation of small amounts of twins and Mg 2 Sn phases, which further reinforced the basal plane texture. The stress aging with compressive stress applied perpendicular to the c -axis significantly increased the peak hardness of the alloy and reduced the time reached the peak hardness, compared to compressive stress applied parallel to the c -axis. The compressive testing results indicated that the stress peak-aged alloy perpendicular to the c -axis exhibited excellent mechanical properties, whose compressive yield strength, ultimate compressive strength and compressive elongation were 191.3 MPa, 449.9 MPa and 12.6 %, respectively. The high compressive strengths of the peak-aged alloy at a compressive stress perpendicular to the c -axis was mainly attributed to the grain refinement and precipitation strengthening of Mg 2 Sn phase.

关键词： Microhardness

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A novel multi-fidelity coupled simulation method for flow systems

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Chinese Journal of Aeronautics 2013年第4期26卷 868-875页

作者： Wang Peng Zheng Yun Zou Zhengping Qi Lei Zhou Zhixiang National Key Laboratory of Science & Technology on Aero-Engine Aero-thermodynamics School of Energy and Power Engineering Beihang University Aeroengine Numerical Simulation Research Center School of Energy and Power Engineering Beihang University Chinese Aviation Powerplant Research Institute

For the numerical simulation of flow systems with various complex components, the traditional one-dimensional （1D） network method has its comparative advantage in time consuming and the CFD method has its absolute advantage in the detailed flow capturing. The proper coupling of the advantages of different dimensional methods can strike balance well between time cost and accuracy and then significantly decrease the whole design cycle for the flow systems in modern machines. A novel multi-fidelity coupled simulation method with numerical zooming is developed for flow systems. This method focuses on the integration of one-, two-and three-dimensional codes for various components. Coupled iterative process for the different dimensional simulation cycles of sub-systems is performed until the concerned flow variables of the whole system achieve convergence. Numerical zooming is employed to update boundary data of components with different dimen-sionalities. Based on this method, a highly automatic, multi-discipline computing environment with integrated zooming is developed. The numerical results of Y-Junction and the air system of a jet engine are presented to verify the solution method. They indicate that this type of multi-fidelity simulationmethod can greatly improve the prediction capability for the flow systems.

关键词： Complex flow system Coupling Jet engine Multi-fidelity Zooming

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CMAS-phobic and infiltration-inhibiting protective layer material for thermal barrier coatings

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Journal of advanced Ceramics 2024年第8期13卷 1254-1267页

作者： Shjun Meng Lei Guo Hongbo Guo Yuanpeng Wang Hongli Liu School of Materials Science and Engineering Tianjin UniversityTianjin 300072China Tianjin Key Laboratory of Advanced Joining Technology Key Lab of Advanced Ceramics and Machining Technology of Ministry of EducationTianjin300072China School of Materials Science and Engineering Beihang UniversityBeijing 100191China College of Aeronautical Engineering Civil Aviation University of ChinaTianjin 300300China

Calcium-magnesium-alumina-silicate(CMAS)corrosion has attracted special attention in the thermal barrier coating(TBC)*** high temperatures,when CMAS melts,it adheres to the coating surface and penetrates the interior,severely destroying the *** this study,a promising CMAS-phobic and infiltration-inhibiting material,GdPO4,on which molten CMAs is difficult to wet and penetrate,was *** desirable attributes are explained by analyzing the material characteristics of GdPO_(4) and its interfacial reaction with ***4 is demonstrated to have low surface energy,making it difficult for molten CMAS to wet and adhere to the *** in contact with molten CMAS,a double-layer structured reaction layer consisting of an acicular upper sublayer and a compact lower sublayer is formed on the GdPO4 surface,which can effectively impede molten CMAS spreading and ***-principles calculation results revealed that the reaction layer has low surface energy and low adhesion to CMAS,which are favorable for molten CMAS ***,the formation of the reaction layer increases the viscosity of the molten CMAS,which can increase melt wetting and ***,GdPO4,which exhibits excellent CMAS-phobicity and infiltration-inhibiting ability,is a promising protective layer material for TBCs against CMAS adhesion and attack.

关键词： thermal barrier coatings(TBCs) calcium-magnesium-alumina-silicate(CMAS)-phobicity GdPO_(4) interface reaction layer first-principles calculation

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Metamaterial absorbers realized in an X-band rectangular waveguide

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Chinese Physics B 2012年第11期21卷 474-478页

作者：黄勇军文光俊李建钟靖平王平孙元华 O.Gordon 朱卫仁 Key Laboratory of Broadband Optical Fiber Transmission&Communication Networks School of Communication and Information EngineeringUniversity of Electronic Science and Technology of China Advanced Computing and Simulation Laboratory(AχL) Department of Electrical and Computer Systems EngineeringMonash University

In this paper, we demonstrate six types of metamaterial absorbers （MMAs） by measuring their absorptivities in an X-band （8 12 GHz） rectangular waveguide. Some of the MMAs have been demonstrated previously by using the free space measurement method, and the others are proposed firstly in this paper. The measured results show that all of the six MMAs exhibit high absorptivities above 98%, which have similar absorbing characteristics to those measured in the free space. The numerically obtained surface current densities for each MMA show that the absorbing mechanism is the same as that under the free space conditions. Such a demonstration method is superior to the conventional free space measurement method due to the small-scale test samples required, the simple measure device, and its low cost. Most importantly, the proposed method opens a way to enable MMAs to be used in microwave applications such as matched terminations.

关键词： metamaterial absorber electric resonator rectangular waveguide

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Crystalline order and disorder in dusty plasmas investigated by nonequilibrium molecular dynamics simulations

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Chinese Physics B 2019年第5期28卷 181-188页

作者： Aamir Shahzad Maogang He Sheeba Ghani Muhammad Kashif Tariq Munir Fang Yang Molecular Modeling and Simulation Laboratory Department of Physics Government College University Faisalabad (GCUF) Key Laboratory of Thermo-Fluid Science and Engineering of Ministry of Education Xi’an Jiaotong University Department of Physics University of Engineering and Technology (UET) Lahore College of Physics Civil Aviation University of China

The particle structure of a complex system has been explored through a unique Evans' s homogenous nonequilibrium molecular dynamics(HNEMD) simulation technique. The crystalline order–disorder structures(OD-structures) and the corresponding energies of three-dimensional(3 D) nonideal complex systems(NICSs) have been measured over a wide range of plasma states(■, κ) for a body-centered cubic(BCC) structure. The projected technique provides accurate ODstructures with fast convergence and applicable to very small size effect for different temperatures(≡ 1/■) and constant force field(F~*) values. The OD-structure obtained through HNEMD approach is found to be reasonable agreement and more reliable than those earlier identified by simulation approaches and experimental data of NICSs. New simulations of OD-structures show that dusty plasma remains in crystalline(strongly coupled) state at lower temperature and constant F*values, for the whole simulation runs. Our investigations show that the crystalline structure is changed and the particle structure switches from intermediate to disorder(nonideal gaseous) state with an increase of the system's temperature. It has been shown that the long range order shifts toward lower temperature with increasing κ. The presented technique exhibits that the potential energy has a maximum value when the dusty plasma remains in crystalline states(low temperatures),which confirms earlier 3 D simulation results.

关键词： nonequilibrium molecular dynamics crystalline structures nonideal complex systems dusty plasmas strongly coupled regime

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