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Model based Fault Diagnosis and Supervision of the Drilling Process

IFAC Proceedings Volumes 1991年第6期24卷 211-216页

作者： T. Reiß Institute of Automatic Control Laboratory of Control Systems and Process Automation Technical University Darmstadt Landgraf-Georg-Str. 4 D-6100 Darmstadt Germany

The supervision of manufacturing processes is of primary interest in the course of progressive automation. This paper paper presents a new approach in fault diagnosis and supervision of the drilling process. The supervision of manufacturing processes with additional sensors is mostly expensive or not possible at all. Therefore mathematical process models were developed for the drilling process. By means of least squares estimation techniques the physical parameters are determined based on easily measurable signals of the drives. Changes of those process parameters during operation are used for fault diagnosis. Experimental results on two flexible machining centers show the detected parameter changes during operation in dependence on tool wear.

关键词： Fault detection process model drilling process parameter estimation machine tool process monitoring tool wear feed drive

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Fault Diagnosis of Machine-Tools by Estimation of Signal Spectra

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IFAC Proceedings Volumes 1991年第6期24卷 147-152页

作者： D. Neumann Technical University of Darmstadt Institute of Automatic Control Laboratory of Control Systems and Process Automation Landgraf-Georg-Str. 4 D-6100 Darmstadt Germany

In this paper a method for the signal model based estimation of frequency spectra from sampled signals is presented. The algorithm uses discrete, parametric signal models in z-space, whose parameters are determined by a two step identification algorithm. From these parameters significant oscillations, described by their frequency and concatenated amplitude, are calculated to develop a method for the supervision and fault diagnosis of dynamic systems. The shown results and conclusions are taken from practical tests at machine-tools.

关键词： Failure detection Fast Fourier transforms Frequency domain Identification Machine tools Pattern recognition Signal processing Spectral anayzers z transforms

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Interactive power system data preparation and verification using a pc‐editor

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European Transactions on Electrical Power 1991年第3期1卷 149-152页

作者： Linke, K. Rumpel, D. Dip1.-Ing. Klaus Linke (1939) VDEis the director of the department "load dispatching and network operation" of Vereinigte Elektrizitatswerke Westfalen AG (VEW). DortmundGermany. After the study of electrical engineering at the Technical University of KarlsruhdGermany he started his professional career in an engineering-concern where he was responsible among others for investigations concerning the installation of process-computers in chemical plants. In 1968 he changed to VEW. Here in 1984 he took over his present position in which he is mainly engaged with the tasks of the management of the HV and EHV network and the power system control together with the problems concerning network automation incident to it. (Vereinigte Elektrizitatswerke Westfalen AG Hauptverwaltung Rheinlanddamm 24 W-4600 Dortmund 1 T +49 23 114 38-42 41) Dr.-Ing. Dieter Rumpel (1932) VDE is full professor and since 1978 head of the Power Systems Institute of Duisburg University Germany. He got his DiplAng. degree from the Technical University Munich and his Dr.-Ing. degree from the Technical University Berlin. Before his call to Duisburg he worked at Siemens AG for 23 years. (Universiiit-GHDuisburg Fachbereich Elektrotechnik PF 10 15 03 W-4100 Duisburg T 4 9 20 313 79-34 37)

For computerized power system operation, all objects of the network must be mapped in a data‐model. For this task, the „Grid Data Language” (GDL) does not apply format‐bound source data, but describes the objects using a format‐free source text. To handle such texts, an editing‐ and verification‐system was implemented. This paper reports its application when describing an extra‐high voltage network for use in a training simulator. In that way, the full content of a dispatcher EHV data‐model could be converted to GDL, requiring a work of 15 to 20 man‐days. Copyright © 1991 John Wiley & Sons, Ltd.

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Long-Range Predictive control of Nonlinear systems on the Basis of the Hammerstein Model

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IFAC Proceedings Volumes 1990年第1期23卷 165-169页

作者： R. Bars R. Haber Department of Automation Technical University of Budapest Goldmann Gy. tér 3 Budapest Hungary Fachhochschule Köln Faculty of Plant and Process Engineering Köln FRG and Ruhr-University Faculty of Mechanical Engineering Department of Control Systems Bochum FRG

The unknown nonlinear process is approximated by the Hammerstein model, which is one of the natural expansions of the discrete convolution model to nonlinear systems· Because of the large number of the parameters an identification procedure with scalar convergence coefficients is recommended. The control task is to follow a reference model output predicted ahead in a given horizon· The present and future control activities during the prediction horizon are determined minimizing a functional of the error signal between the predicted values of the reference model and the system output. The control signal is assumed constant during the control horizon and the calculation is repeated in each control interval. Simulation results represent the robust behaviour of the control algorithms.

关键词： Nonlinear control systems predictive control nonparametric models adaptive control control theory

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MPCS - THE MANUFACTURING PROCESS-control SYSTEM

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AT&T technical JOURNAL 1986年第4期65卷 35-45页

作者： DUNIETZ, IS HSU, JLC MCEACHERN, MT STOCKING, JH SWARTZ, MA TROMBLY, RM The authors Irwin S. Dunietz John L.C. Hsu Michael T. McEachern James H. Stocking Mark A. Swartz andRodney M. Tromblyare responsible for design and development of the Manufacturing Process Control System. Mr. Dunietz joined AT&T in 1980. He is a member of the technical staff in the Manufacturing Information Automation department at AT&T Engineering Research Center Princeton New Jersey. He received an A.B. in mathematics from Cornell University and an M.S.E. in computer science from Princeton University. Mr. Hsu who joined AT&T in 1970 is a department head in the Manufacturing Information Automation department at the Engineering Research Center. He received an M.S. in electrical engineering from the University of Missouri. Mr. McEachern joined AT&T in 1962 and is a supervisor in the 5ESS™ Line Unit Manufacturing department at AT&T Technologies in Oklahoma City Oklahoma. He is responsible for the manufacturing process control center in Oklahoma City which provides computerized support for all circuit pack manufacturing. Mr. Stocking who joined AT&T in 1975 is a supervisor in the Manufacturing Information Automation department at the Engineering Research Center. He received a B.S. in chemical engineering from Rensselaer Polytechnic Institute and a Ph.D. in chemical engineering from the University of California Berkeley. Mr. Swartz joined AT&T in 1980 and is a member of the technical staff in the Manufacturing Information Automation department at the Engineering Research Center. He received an A.B. in computer science from Cornell University and an M.S. in computer science from Rutgers—The State University. Mr. Trombly who joined AT&T in 19 78 is an assistant manager at the AT&T Merrimack Valley Works in Massachusetts. Previously he was a supervisor at the Engineering Research Center. He holds a B.S. in computers and systems engineering and an M.S.E.E. from Rensselaer Polytechnic Institute.

The central challenge of all manufacturing is making products to the right standards and delivering them at the right time. AT&T is upgrading its corporate and factory resource planning systems to improve control of day-to-day manufacturing. The Manufacturing Process control System (MPCS), developed at the AT&T Engineering Research Center (ERC), provides this support. MPCS connects the shop floor with production scheduling, accounting, product data archive, and engineering support systems.

关键词： PRODUCTION control

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The Impact of Microcomputers on Society

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IFAC Proceedings Volumes 1984年第2期17卷 3519-3519页

作者： Naresh K. Sinha T. Vamos Fred Marguiles Madan M. Gupta Department of Electrical and Computer Engineering McMaster University Hamilton Canada Computer & Automation Institute Budapest Hungary Vienna Technical University Vienna Austria Systems and Adaptive Control Laboratory University of Saskatchewan Saskatoon Canada

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EDITOR'S CLIPBOARD: RELIABILITY, MAINTAINABILITY, AVAILABILITY ‐ THE REAL QUESTION

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Naval Engineers Journal 1983年第5期95卷 76-82页

作者： Richardson, James C. Berman, Paul I. Capt. James C. Richardson Jr. a surface warfare officer was graduated from the U.S. Naval Academy U.S. Naval Postgraduate School and the American University. With proven subspecialities in Material Management and Computer Systems Technology he has served as Commanding Officer USS Hepburn (FF-IOSS) Program Manager of the Mk 86 Gun Fire Control System at the Naval Sea Systems Command and is currently Commanding Officer of the Navy Regional Data Automation Center Washington D. C. Paul Berman is manager of Product Support Engineering for Lockheed Electronics Company Plain field New Jersey. His department is responsible for logistics planning and analysk supply support field engineering training and technical documentation in support of the division as products. His 30 years of experience in product support include preparation of logistics plans engineering data technical publications and training materials. He is also an adjunct instructor at Rutgers University. Mr. Berman received a BA from Queens College in 1951 and an MA from Hunter College in 1957. He attended the U.S. Army Signal Corps radar school and was a field radio and radar repairman during the Korean War. He is currently a member of the Society of Logistics Engineers and the National Management Association.

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COMMERCIAL APPLICATIONS OF ADVANCED MARINE VEHICLES FOR EXPRESS SHIPPING

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NAVAL ENGINEERS JOURNAL 1983年第3期95卷 283-300页

作者： LUEDEKE, G FARNHAM, RB JR. George Luedeke Jr.: received his BS degree in Mechanical Engineering from Massachusetts Institute of Technology and his MS degree in Product Design from Illinois Institute of Technology. Early in his career Mr. Luedeke joined General Motors Corporation as a designer responsible for development of people mover and rail rapid transit systems. From 1964 to 1974 he was with Hughes Aircraft Company. At Hughes he performed analyses and developed designs for a wide variety of program and proposal efforts such as: High Speed Ground Transportation (DOT) Task Force Command Center (NAVY) Panama Canal Marine Traffic Control Center (Panama Canal Co.) Royal Iranian Navy Command Center (Iran) Tactical Information Processing and Interpretation Center (Air Force) and WALLEYE CONDOR and PHOENIX Missile Systems (NAVY). He also had marketing development responsibilities related to the diversification of Hughes resources in civil business areas such as: Automatic train control (WMATA BARTD SCRTD) water/sewage treatment plant automation (Santa Clara County) Aqueduct Control (SWR) Hydrometeorological data collection (BPA WMO) and Salton Sea basin systems analysis (Dept. of the Interior). He was responsible for combat system integration for the Hughes 2000T Surface Effect Ship (SES) proposal. He also conducted detailed studies concerning ship flexure for the Improved Point Defense Target Acquisition System Program and for the definition of operational High Energy Laser weapon installations on a series of conventional monohulls (DLG DD and CVN). Since 1974 Mr. Luedeke has been employed at RMI Inc. (formerly Rohr Marine Inc.). During this time he has held several positions. His responsibilities have included directing a number of studies on advanced SES concepts managing activities defining mission/cost effectiveness of military and commercial SES's including defining the operational benefits and enhanced survivability characteristics of cargo SES's for high speed military sealiftfor NA TO and Southeast Asia

This paper will present the results of a marketing, engineering, and economic analysis of advanced marine vehicles done by IMA Resources, Inc. and RMI, Inc., in support of a Maritime Administration project to study “Multimode Express Shipping”. The study was conducted in 1981 and examined the economic benefits of using advanced marine vehicles as express cargo vessels in domestic and international service. Commodity characteristics, desirable express carrier rates, and potential high payoff service and route alternatives were identified. Advanced marine vehicles were surveyed and sized to meet desirable deadweight and block speed objectives. The costs of operating these craft on a variety of trade routes were calculated using an advanced marine vehicle economic analysis program. Revenues, expenses, break-even, profit and loss, cash flow requirements, tax summary and economic indicators (i.e., cost/ton – mile, etc.) were projected over the expected life of the vehicles as was return on investment. Traffic density and market penetration considerations narrowed the field of choice to smaller sized advanced marine vehicle carriers (i.e., 50 and 250 ton deadweight) and to three international and five domestic routes.

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SHIPBOARD MAIN BOILER AND FEED PUMP control-SYSTEM ONLINE ALIGNMENT VERIFICATION

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NAVAL ENGINEERS JOURNAL 1982年第6期94卷 39-46页

作者： BANHAM, JW ADAM, DJ James W. Banham:holds positions both as Director of the Machinery Automation Systems Department of the Naval Ship Systems Engineering Station and as Assistant Chairman of the Mechanical and Industrial Engineering Department of Drexel University's Evening College where he holds the rank of Adjunct Associate Professor. He is the author of a text on Numerical Methods Applications in Engineering. In addition to numerous technical papers he is also the author of the ISA film on Boiler Feedwater Control Systems. A registered professional engineer in the state of Pennsylvania Mr. Banham is co-author of a forthcoming handbook on preparing for the Professional Engineering Examination in mechanical engineering. Mr. Banham holds a bachelor of science degree in mechanical engineering from the Pennsylvania State University his graduate studies were taken at the University of Pennsylvania. He is currently a member of the American Society for Engineering Education and the Instrument Society of America. He served as a member of the ISA Education Committee from 1964 through 1973 and as a member of the ISA Power Plant Dynamics Committee since 1969. His service on the latter committee includes terms as Executive Secretary Vice-Chairman and Chairman. Among other honors Mr. Banham was the winner of the Naval Ship Engineering Center's first Technical Achievement Award (1963) Technical Publication Award (1974) and Equal Employment Opportunity Award (1978). He was also the recipient of Drexel University's Laura S. Campbell Award for Excellence in Teaching (1978). He has taught undergraduate courses in classical control theory numerical methods computer programming systems design and analysis and instrumentation. He also teaches systems theory and computer science in an EIT Review and heat transfer in a PE Review conducted by the Drexel University Department of Continuing Professional Education. Mr. David J. Adam:is a Project Engineer in the Naval Sea Systems Command (PMS301) Steam Propulsion Plant Improvement Program where he i

One of the most serious problems encountered in Naval steam plants following World War II was the unreliable performance of boiler and main feedpump pneumatic control systems. In addition to control component and system design deficiencies, these control systems suffered from inadequate methods to measure and adjust system alignment. This paper describes the development of a set of procedures for on-line alignment verification (OLV) of pneumatic main boiler and feedpump control systems. The procedures are designed for use by N avy control system technicians and, in addition to on-line alignment verification, provide guidance for troubleshooting and for performing system alignment. Procedure static checks measure steady state steaming performance and OLV procedure dynamic checks measure the ability of the boiler and control systems to respond to load changes. The paper describes typical control system characteristics that influence OLV procedure content and the supporting analysis that was used to establish alignment criteria ranges that satisfy both steady state and transient performance requirements. Also described is the alignment criteria tolerance analysis along with the steps involved in a typical OLV check procedure development. Descriptions of the various OLV checks, troubleshooting procedures and alignment procedures are provided. Typical shipboard implementation requirements are described and experience to date with the procedures is provided along with a status report on OLV procedure implementations.

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IS automation THE MAGIC POTION FOR MANNING PROBLEMS

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NAVAL ENGINEERS JOURNAL 1982年第2期94卷 127-136页

作者： MELLIS, JG PLATO, AI REIN, RJ James G. Mellis:attended Central Institute in Kansas City Mo. where he graduated in Electronic Engineering Technology. He later attended the University of Minn. in Minneapolis. At present he works in the Manning and Controls Integration Section of the Naval Sea Systems Command. Mr. Mellis is responsible for developing manpower requirements for ship design and for the coordination of shipboard automation designs with the U.S. Navy's manpower policies and availability. Mr. Mellis is currently developing manpower requirements for the U.S. Navy's DDGX ship design. In this capacity he has examined proposals for shipboard manpower reductions through the use of automation and remote control techniques. Another project where Mr. Mellis is heavily engaged in is the Ship Systems Engineering Standards (SSES) development. Mr. Mellis is the assistant project manager for the test and evaluation and producibility aspects of the SSES project. Previously prior to his employment with NAVSEA Mr. Mellis worked for General Dynamics/Electronic Division as a Senior Field Engineer on the Apollo Instrumentation Ships (i.e. Vanguard Restone Mercury). He was responsible for Central Data Processing Systems on the three ships. Artis I. Plato:is the Head of the Manning and Controls Integration Section of the Naval Sea Systems Command (NAVSEA). He is responsible for the development of accurate manpower requirements for all new construction and major overhaul ship projects for the U.S. NAVY. In addition Mr. Plato must coordinate shipboard controls integration and automation aspects with manpower requirements to insure that a compatible solution is developed. Mr. Plato began his professional career in 1956 at the New York Naval Shipyard. There he worked in the Internal Combustion Engine and Shipboard Elevator Section. During 1957 and 1958 he was called up for active duty with the U.S. Army Corps of Engineers. He served in Europe with various Construction Engineers units. After release from active duty he returned to the shipyard. In 19

This paper examines the recent experience in the UNITED STATES NAVY where automation has been introduced into new ship designs. While other attributes are recognized in the introduction of automated shipboard systems, such as the ability to respond more quickly in combat situations, this paper focuses on the effects of automation upon ship manpower requirements. Specific examples show that expected reductions in manning were not achieved in recent ship designs where automation was incorporated for that purpose. While the use of shipboard automation is not without its critics, the U.S. Fleet appears to have accepted the concept. User feedback addresses the issues of reliability, the provisions for backup systems, the need for better qualified personnel and the concern about maintenance workload. The authors provide specific recommendations for improved guidance to ship designers to more effectively apply automation in the ship design process.

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