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A Comparative Study of Dimensional Tolerancing Capabilities and Microstructure Formation between Binder Jet Additively Manufactured Sand Molds and Olivine Green Sand Molds for Metalcasting of A356.0

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Procedia Manufacturing 2020年 48卷 338-348页

作者： C.R. Hasbrouck Joseph W. Fisher Manuel Rudy Villalpando Paul C. Lynch Department of Industrial and Manufacturing Engineering Pennsylvania State University University Park PA 16802 USA Department of Mechanical Engineering Pennsylvania State University University Park PA 16802 USA Additive Manufacturing and Design Graduate Program Pennsylvania State University University Park PA 16802 USA Department of Industrial Engineering Penn State Erie The Behrend College Erie PA 16563 USA

The development of additive manufacturing in the 1980s led to a revolution in various metalcasting processes as early as the 1990s, including the use of polymer 3D printing for the manufacture of sand casting patterns. While additive manufacturing has entered many metalcasting processes, including both expendable and permanent mold processes, this paper specifically examines the sand casting process. ExOne’s development of binder jetting technology over the last 20 years has allowed designers in the sand casting field to directly 3D print sand molds for metalcasting. Use of binder jet additively manufactured sand molds allows for quicker turnaround time for testing prototypes, new gating designs, and for producing one-off parts. Additive manufacturing of sand molds for metalcasting may implement any of the same foundry sands as green sand processes, but uses a furan binder instead of the traditional mixture of bentonite clay and water. The use of a chemical binder had led to questions about the resulting dimensional capabilities and mechanical properties of the castings produced by the mold. This study investigated the dimensional tolerancing capabilities, surface finish, mechanical properties, microstructure, and defects present in identical castings made from both a traditional olivine green sand molding process and a binder jet additively manufactured silica sand molding process. It was concluded that binder jet additively manufactured sand molds are capable of either equal or better dimensional accuracy and tolerance capabilities than traditional olivine green sand molds. The olivine green sand parts had an average of approximately 1 μm better surface finish than the binder jet sand molds; however, it is likely that both the addition of sea coal to the green sand and the difference in final part color significantly affected this result. The mean hardness of the binder jet parts was 58.9 HBW with a standard deviation of 5.6 HBW, compared to the mean of the green

关键词： Hybrid Manufacturing Additive Manufacturing Metalcasting Binder Jetting Metallurgy Tolerancing Microstructure Cooling Rate

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Implementation of Generate and Test Algorithm for Junior High School Zoning System in Malang 4

Implementation of Generate and Test Algorithm for Junior Hig...

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4th International Conference on Vocational Education and Training, ICOVET 2020

作者： Ratnasar, Novia Agustin Mawarni, Inggar Tri Nur Handayani, Anik Wibawa, Aji Prasetya Hammad, Jehad A. H Wibowotomo, Budi Sugandi, MacHmud Universitas Negeri Malang Vocational Education Program Department Indonesia Universitas Negeri Malang Electrical Engineering Dept Indonesia Al-Quds Open University Faculty of Technology and Applied Sciences Department of Computer Information Systems Palestine Universitas Negeri Malang Industrial Technology Department Malang65145 Indonesia Universitas Negeri Malang Mechanical ENgineering Department Malang65145 Indonesia

ISBN: (纸本)9781728181318

Admission of new students in 2019 through zoning still faces many obstacles, one of which is the readiness of the application to determine the distance of a student's house from the nearest recommended school. The purpose of this study is to provide better recommendations regarding the shortest and most accurate distance in the zoning system for admission of junior high school students in Malang by using the Generate and Test algorithm without having to do it manually or using other map applications. The results of this study indicate that the distance value obtained from the haversine formula corresponds to the original distance measured through a zoning application that applies the Generate and Test algorithm to measure the closest distance from the student's location. The recommended distance is given through a process of repetition and comparison of nodes. By using the generate and test algorithm for the search process the shortest distance from the user to the destination school has an average time of 6.2MB, the level of accuracy is the same as the Haversine calculation. © 2020 IEEE.

关键词： Students

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Design and energy assessment of a new hybrid solar drying dome - Enabling Low-Cost, Independent and Smart Solar Dryer for Indonesia Agriculture 4.0

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IOP Conference Series: Earth and Environmental Science 2022年第1期998卷

作者： F E Gunawan A S Budiman B Pardamean E Djuana S Romeli N Hananda C Harito D P B Aji D N N Putri Stevanus Industrial Engineering Department BINUS Graduate Program - Master of Industrial Engineering Bina Nusantara University Jakarta Indonesia 11480 Bioinformatics and Data Science Research Center Bina Nusantara University Jakarta 11480 Indonesia Computer Science Department BINUS Graduate Program - Master of Computer Science Bina Nusantara University Jakarta Indonesia 11480 Electrical Engineering Department Faculty of Industrial Technology Universitas Trisakti Jakarta 11440 Indonesia PT. Impack Pratama Industri Jakarta Indonesia Industrial Engineering Department Faculty of Engineering Bina Nusantara University Jakarta 11480 Indonesia. Mechanical Engineering Department. Faculty of Industrial Technology Universitas Trisakti Jakarta 11440 Indonesia

Solar dryer is typically used for agricultural purposes in Indonesia. There are many economically important crops requiring storage or drying under particular environmental conditions such as temperature and humidity. High temperatures inside solar dryer prevents the growth of microorganism, and quickly reduce moisture content from the substance. A hybrid solar dryer is generally considered to provide the most optimum solution, however solar panels may be expensive and they still only provide heat or energy in the daytime. Hence, we propose here a new kind of hybrid solar dryer for 24/7 optimum conditions for crops - enabled by recent advances in energy technologies as well as Industry 4.0. This study aims to create an efficient, affordable and a self-sufficient intelligent energy system that will be applied to agriculture for storage or drying purposes by measuring the energy needs for the optimal drying system. Therefore, it is crucial to estimate and assess the critical energy needs for such new systems in order to optimize and design such smart solar dryer (SSD) system especially for Indonesia's agricultural needs. We use design experience of our industry partner (PT Impack Pratama Industri, Indonesia) who has been working extensively on such solar dryer dome (SDD) based on polycarbonate material (only solar irradiation, no other technologies) and theoretical framework based on first principles in thermodynamics to estimate and assess critical energy needs for such dome with all the smart technologies. The calculation was performed based on Mollier diagram and the result still a rough estimation of energy required.

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Protein Folding as a Jamming Transition

PRX Life

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PRX Life 2025年第1期3卷 013018-013018页

作者： Alex T. Grigas Zhuoyi Liu Jack A. Logan Mark D. Shattuck Corey S. O'Hern Graduate Program in Computational Biology and Biomedical Informatics Yale University New Haven Connecticut 06520 USA Integrated Graduate Program in Physical and Engineering Biology Yale University New Haven Connecticut 06520 USA Department of Mechanical Engineering Yale University New Haven Connecticut 06520 USA Benjamin Levich Institute and Physics Department The City College of New York New York New York 10031 USA Department of Physics Yale University New Haven Connecticut 06520 USA Department of Applied Physics Yale University New Haven Connecticut 06520 USA

Proteins fold to a specific functional conformation with a densely packed core that controls their stability. Despite their importance, we lack a quantitative explanation for why all protein cores, regardless of their overall fold, possess the same average packing fraction 〈ϕ〉≈0.55. However, important developments in the physics of jamming in particulate systems can shed light on the packing of protein cores. Here, we extend the framework of jamming to describe core packing in collapsed polymers, as well as in all-atom models of folded proteins. First, we show in a spherical bead-spring polymer model (with and without bond-angle constraints) that as the hydrophobic interactions increase relative to thermal fluctuations, a jamming-like transition occurs when the core packing fraction exceeds ϕc with the same power-law scaling behavior for the potential energy Vr, excess contact number ΔN, and characteristic frequency of the vibrational density of states ω* versus Δϕ=ϕ−ϕc as that for jammed particulate systems. Then, we develop an all-atom model for proteins and find that, above ϕc∼0.55, protein cores undergo a jamming-like transition, but with anomalous power-law scaling for Vr, ΔN, and ω* versus Δϕ. The all-atom protein model remains close to the native protein structure during jamming and accurately refolds from partially unfolded states.

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Thermal stability of magnesium fabricated by combination of mechanical milling and spark plasma sintering

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Keikinzoku/Journal of Japan Institute of Light Metals 2019年第10期69卷 485-492页

作者： Kubota, Masahiro Hagino, Toshiki Department of Mechanical Engineering College of Industrial Technology Nihon University 1-2-1 Izumi-cho Narashino-shi Chiba275-8575 Japan Graduate School of Industrial Technology Nihon University Narashino-shi Chiba Japan Toshiba Plant Systems and Services Corporation Japan

Pure magnesium powders together with 0.5 g of process control agent were mechanically milled (MM) using a planetary type of ball mill with different processing times. MMed powders were consolidated into bulk materials by the spark plasma sintering (SPS). Changes in hardness and solid-state reactions of the SPS materials before and after isochronal and isothermal heating at 473 K, 523 K and 573 K have been examined by hardness measurements and an X-ray diffraction. Enhanced hardness was observed in the SPS materials fabricated from MMed 32 h powder after heating at 523 K for 8 h. The value of Vickers hardness in the SPS materials during heating at 523 K increased from 48 to 91 HV, suggesting that hardening ability was 43 HV. Solid-state reaction was clearly observed in all SPS materials fabricated from MMed powders produced with the different MM time after heating at 473 K, 523 K and 573 K. The contribution for enhancement of hardness in the SPS materials was attributable from formation of MgO, MgH2, and Mg(OH)2, typically from MgO. The thermal stability of pure magnesium can be improved by MM-SPS process. © 2019 The Japan Institute of Light Metals.

关键词： Spark plasma sintering

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A weblab control experiment using the ball and beam system and multiobjective optimization 5

A weblab control experiment using the ball and beam system a...

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5th Experiment at International Conference, exp.at 2019

作者： Kagami, Ricardo Massao Kovalski Da Costa, Guinther Mendes, Luciano Antonio Freire, Roberto Zanetti Industrial and Systems Engineering Graduate Program-PPGEPS Pontifícia Universidade Católica Do Paraná-PUCPR Curitiba Brazil Department of Control and Automation Engineering Pontifícia Universidade Católica Do Paraná-PUCPR Curitiba Brazil

ISBN: (纸本)9781728136370

y associating active learning methodologies and digital media as a form to improve educational quality, the diversity of experimentations in engineering education has been motivating researches in many areas with possibilities of increasing both students' knowledge and skills. Control engineering is an area where educational laboratories are usually costly, thus the use of virtual laboratories for remote experimentation became an interesting approach. In this work, it is presented a remote experimentation procedure for the ball and beam system, which is a nonlinear and unstable open loop process. Considering the advanced control topic, multiobjective optimization was introduced in the experiment in order to tune Proportional-Integral-Derivative (PID) controllers. Through the description of the system model, the multiobjective optimization technique, and the experiment configuration, students can simulate and test their controllers remotely in a real plant. © 2019 IEEE.

关键词： Multiobjective optimization

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Classification of the Structural Integrity by the General Vibration Method

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Procedia Computer Science 2019年 157卷 382-387页

作者： Fergyanto E. Gunawan Benfano Soewito Nico Surantha Tuga Mauritsius Nobumasa Sekishita Industrial Engineering Department BINUS Graduate Program - Master of Industrial Engineering Bina Nusantara University Jakarta Indonesia 11480 Computer Science Department BINUS Graduate Program - Master of Computer Science Bina Nusantara University Jakarta Indonesia 11480 Information Systems Information Department BINUS Graduate Program - Master of Information Systems Management Bina Nusantara University Jakarta Indonesia 11480 Department of Mechanical Engineering Toyohashi University of Technology Toyohashi Aichi 441-8580 Japan

Traditionally, for the purpose of classifying the integrity of an engineering structure, one may use the information of the natural frequencies or mode shapes or some other measures derived from the two. In this research, we propose a classification method on the basis of the general vibration model. The general vibration model is essentially a set of differential equations describing the dynamics of the structure under consideration. For the purpose of damage detection, a deviation of the general vibration model from the dynamic equilibrium point marks the occurrence of the damage. To demonstrate the effectiveness of the method, we study two simplest dynamical systems consisting of one- and two-concentrated masses subjected to a prescribed dynamic load. The structural damages are introduced artificially by reducing the stiffness of spring in the structures. We find that the general vibration model is more sensitive to damages than the traditional methods.

关键词： General Vibration Model Structural Integrity Structural Health Monitoring Power Spectral Density Damage Index

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A Study of the Sensitivity of the Fuel Consumption to Driving Strategy by Micro Simulation

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Procedia Computer Science 2019年 157卷 375-381页

Global warming due to excessive emission greenhouse gases is a significant issue faced by humanity, and collectively, cars and trucks contribute about 20% to the entire global-warming gases. For a reason, recently, many attempts have been endured to reduce the emission and to increase fuel efficiency, including vehicle platooning, better driving strategy, and increasing engine efficiency. This study intends to provide a more detail assessment regarding the effects of the driving strategy to fuel consumption. For the purpose, the vehicle dynamics are quantified by employing the car-following model based on the optimal velocity model. The fuel consumption is estimated from the regression model of Ahn 18 . The result suggests that the braking distance strongly affects fuel consumption.

关键词： Optimal Velocity Model Micro Simulation Car-Following Model Fuel Efficiency

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Modeling crystallographic anisotropy in interfacial sliding phenomenon in nanoindentation of nanoscale Cu/Nb accumulated rolling bonding (ARB) multilayered materials

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AIP Conference Proceedings 2023年第1期2594卷

作者： A. S. Budiman R. Sahay F. E. Gunawan C. Harito H. Gunawan I. Radchenko E. Navarro S. Escoubas T. Cornelius O. Thomas N. Raghavan Industrial Engineering Department BINUS Graduate Program – Master of Industrial Engineering Bina Nusantara University Jakarta Indonesia Xtreme Materials Lab Engineering Product Development Singapore University of Technology and Design (SUTD) Singapore Industrial Engineering Department Faculty of Engineering Bina Nusantara University Jakarta Indonesia 11480 Center for Advancing Materials Performance from the Nanoscale (CAMP-nano) State Key Laboratory for Mechanical Behavior of Materials Xi'an Jiaotong University (XJTU) Xi'an China Aix-Marseille Université CNRS IM2NP UMR 7334 Marseille France

Nanoindentation is widely used to investigate mechanical properties of materials at small scales. In this work, owing to the presence of contrasting interfaces along rolling (RD) and transverse direction (TD), a 16 nm accumulative roll bonding (ARB) Cu/Nb nanolaminate as a test material due to its crystallographic anisotropy was used. Nanoindentation was performed and then Scanning Probe Microscopy (SPM) data was conducted to measure the pile-up height along RD and TD in the nanoscale Cu/Nb multilayered materials. It was found that the 16 nm Cu/Nb ARB nanolayered material along RD showed higher surface pile-up than TD attributed the observation to the variation in the Cu/Nb interface plasticity along RD and TD. Further, a comparation and validation of experimental indentation data by performing 2D axisymmetric Finite Element Analysis (FEA) indicated that the simulation compares well with the experimentally generated load-displacement curves, while qualitative agreement was obtained with the pileup data. It is believed that the characterization of surface pile-up is very important for enabling the nanoscale Cu/Nb ARB nanolaminates as the novel stretchable/flexible metallic conductor materials (with emerging applications such as e-skins, human-computer interaction, and soft robotics) that may prove crucial for the global green and sustainability efforts (soft robots for collecting plastic trashes in ocean).

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Back Cover, Volume 2, Number 3, July 2023

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Droplet 2023年第3期2卷

作者： Izumi Hashimoto Toshihisa Osaki Hirotaka Sugiura Hisatoshi Mimura Sho Takamori Norihisa Miki Shoji Takeuchi Artificial Cell Membrane Systems Group Kanagawa Institute of Industrial Science and Technology Kanagawa Japan Department of Mechanical Engineering Keio University Kanagawa Japan Institute of Industrial Science The University of Tokyo Tokyo Japan Graduate School of Information Science and Technology The University of Tokyo Tokyo Japan

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