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Modular modeling of energy consumption for monitoring and control

Modular modeling of energy consumption for monitoring and co...

引用

作者： Verl, Alexander Abele, Eberhard Heisel, Uwe Dietmair, Anton Eberspächer, Philipp Rahäuser, Raphael Schrems, Sebastian Braun, Steffen Institute for Control Engineering of Machine Tools and Manufacturing Units Universität Stuttgart Stuttgart Germany Institute for Production Management Technology and Machine Tools TU Darmstadt Darmstadt Germany Institute for Machine Tools Universität Stuttgart Stuttgart Germany

ISBN: (纸本)9783642196911

A prerequisite to achieve energy efficiency in production through optimization is the possibility to use simulation models to predict the consequences settings, decisions and actions have on the energy consumption and thus on the lifecycle cost of production machines. But today's production systems are dominated by agile structures and rapid changes of general conditions so that predictive energy consumption models need to be adaptable. Therefore in the ECOMATION project the modular modeling approach for energy consumption prediction presented here is being developed, which facilitates re-use of energy consumption models and thus minimizes the cost of finding the optimal operational profiles.

关键词： Energy efficiency

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Flow Rate Estimation Using Unscented Kalman Filter in Automatic Pouring Robot

Flow Rate Estimation Using Unscented Kalman Filter in Automa...

引用

SICE Annual Conference

作者： Yoshiyuki Noda Markus Birkhold Kazuhiko Terashima Oliver Sawodny Alexander Verl Department of Mechanical Engineering Toyohashi University of Technology Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW) University Stuttgart Institute for System Dynamics (ISYS) University Stuttgart

ISBN: (纸本)9784907764388

We describe here a method for estimating the pouring flow rate for tilting-ladle-type automatic pouring robot used in casting industries. To precisely pour molten metal into the mold, controlling the flow rate of liquid flowing out of the ladle is mandatory. However, it is difficult to directly measure the pouring flow rate by using a conventional flow meter, because the flow meter is damaged by the high temperature molten metal. Therefore, in this study, we used a soft sensing technique as part of the pouring flow rate estimation system. The extended Kalman filter was applied to the flow rate estimation of the automatic pouring robot in previous study. The previous approach can be applied only the ladle with smooth shape, because of derivation of Jacobian matrix. However, some ladles with complicated shape which the Jacobian matrix cannot be derived have been used in an actual casting plant. In this paper, an unscented Kalman filter which does not need the Jacobian matrix is applied into the flow rate estimation. The effectiveness of the proposed flow rate estimation method is demonstrated through simulations and experiments.

关键词： Automatic pouring robot Unscented Kalman filter Flow rate estimation Foundry equipment

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Implementation of a new communication system for reconfigurable mechatronic modules

Implementation of a new communication system for reconfigura...

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International Asia Conference on Informatics in control, Automation and Robotics, CAR

作者： Dongsheng Yang Alexander Verl Stefan Schmitz Karl-Heinz Wurst School of Mechanical Engineering and Automation Beijing Aeronautics and Astronautics University Beijing China Institute of Control Engineering of Machine Tools and Manufacturing Units (ISW) University of Stuttgart Stuttgart Germany

ISBN: (纸本)9781424451920;9781424451937

This paper presents the analysis and implementation of a new communication system, which uses the DC link cable as a communication channel to reduce electrical interfaces and save cables. The channel characteristics are investigated to determine the carrier frequency and the bandwidth. To deal with the disturbance and signal fading, coded Orthogonal Frequency Division Multiplex (OFDM) is used as means of modulation/demodulation. A field test system is established. The test results show that it achieves a high performance with regard to the industrial standards.

关键词： Mechatronics Communication cables Communication channels Bandwidth Fading Frequency division multiplexing Modulation coding OFDM modulation Demodulation System testing

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Real-Time Computation of the System Behaviour of Lightweight machines

Real-Time Computation of the System Behaviour of Lightweight...

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International Conference on Advances in System Simulation, SIMUL

作者： Peter Sekler Alexander Verl Institute of Control Engineering of Machine Tools and Manufacturing Units Stuttgart Germany

Lightweight design of production machines results in a problematically high inclination of vibration. Existing control techniques can avoid those vibrations based on the knowledge of the instantaneous system behavior, which is highly non-linear and dependent on the machine's pose. One possibility is to calculate the machine behavior using a model of the machine on the control device. This requires a real-time capable algorithm of system behavior identification calculated within the control device cycle. In this paper we describe a new approach for model-based system behavior calculation in real- time on the control device.

关键词： Real time systems Web server Load management Resource management Service oriented architecture Quality of service Petri nets Internet Computer architecture Formal specifications

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A new Communication System for Reconfigurable Mechatronic Modules

A new Communication System for Reconfigurable Mechatronic Mo...

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International Conference on Mechatronics and machine Vision in Practice (M2VIP)

作者： S. Schmitz D. Yang K.-H. Wurst Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW) University of Stuttgart Stuttgart Germany

In this article, in line with a research study, analysis and investigation of a new communication system are presented to reduce interfaces and save cables for mechatronic self-sustainable modules, which will result in new modular machine concepts. The DC link of inverter driven electrical drives is used as a communication medium for transmitting data to control the drive and to get the values of sensors installed at the motor. This article deals with analysis and modeling of disturbances and with frequency domain channel and in a second step it presents simulation results of coded orthogonal frequency division multiplex (OFDM) system operating in a realistic scenario.

关键词： Mechatronics Communication cables machine tools Inverters Power cables Communication switching OFDM modulation Demodulation Radio communication Wireless LAN

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Energy consumption modeling and optimization for production machines

Energy consumption modeling and optimization for production ...

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IEEE International Conference on Sustainable Energy Technologies, ICSET

作者： Anton Dietmair Alexander Verl Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW) Universitaet Stuttgart Stuttgart Germany

In order to facilitate the process of replacing existing energy sources with sustainable alternatives and to minimize the environmental impact, the energy efficiency not only in consumer and building technology, but also in manufacturing has to be improved. At present, no suitable techniques are available to model and optimize the energy consumption behavior of production machines that take into account how the machines are used. To overcome this limitation, we introduce a lean, scalable modeling formalism that allows making predictions about the energy efficiency depending on design and operation. We present examples for modeling and optimization of a milling machine.

关键词： Energy consumption machinery production industries manufacturing industries Energy efficiency Optimization methods Energy measurement Electrical products industry Cost function Automotive engineering Investments

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Multi-agent based reconfigurable manufacturing execution system

Multi-agent based reconfigurable manufacturing execution sys...

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IEEE International Conference on Industrial engineering and engineering Management

作者： Min Yu Weimin Zhang Peter Klemm Mechanical Engineering College University of Tongji Shanghai China Institute for Control Engineering of Machine Tools and Manufacturing Units (ISW) University of Stuttgart Stuttgart Germany

ISBN: (纸本)9781424415281;1424415284

Fierce market competition forces enterprises and manufacturing systems to organize the manufacturing resources dynamically to react to perturbations of market quickly. As the bridge between shop floor level and control level, manufacturing execution system (MES) should be flexible, adaptable, reusable and extendable. To meet these requirements, a two-fold hybrid multi-agent control architecture, which takes advantages of distributed and decentralized control architecture, and the functions of each agent are introduced. In this paper reconfigurable MES (RMES) is realized by a synergy of two concepts: reconfigurable manufacturing cell and blackboard architecture. RMC possesses some characteristics and functions of RMC to enable manufacturing resources to be reconfigured dynamically. As the core agent of the RMES, configuration agent utilizes the blackboard architecture which has several attractive features such as explicit control, modularity, and structured interaction. To implement the framework, the reconfiguring process of RMES is established.

关键词： Optimized production technology Enterprise resource planning manufacturing systems Materials requirements planning control systems Multiagent systems manufacturing processes Distributed computing Job shop scheduling Financial management

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Interdisciplinary data exchange in the development of assembly systems

Interdisciplinary data exchange in the development of assemb...

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2006 IEEE International Conference on Industrial Informatics, INDIN'06

作者： Qi, Zhiliang Schäfer, Christian Klemm, Peter Software and Systems Engineering for Production Automation Robert Bosch GmbH Robert-Boseh-Strasse 2 D-71701 Schwieberdingen Germany Institute for Control Engineering of Machine Tools and Manufacturing Units University Stuttgart Seidenstrasse 36 D-70174 Stuttgart Germany

ISBN: (纸本)0780397010

Development of assembly systems is a multidisciplinary mechatronic engineering process. In each engineering discipline one or more engineering tools are applied to support the discipline-specific engineering tasks. These engineering tools manage the engineering data distributed and in different formats. A big amount of these engineering data are needed to be shared between the engineering tools. Today data exchange across different engineering tools can only take place through a limited nummer of proprietary interfaces and in a limited scope. Most of the shared engineering data is inputted manually and repetitively. This causes often an incorrect and inconsistent data management. Reuse and consistency of these engineering data across the whole development process is a major challenge in today's mechatronic engineering. This paper presents a new approach of modeling an extensible multidisciplinary information system (EMIS) in order to manage the shared engineering data for the entire engineering of assembly systems. Each applied engineering tool needs only one tool-specific interface to exchange the shared engineering data with the EMIS automatically. © 2006 IEEE.

关键词： Electronic data interchange

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Multidisciplinary information management for the mechatronic engineering of assembly systems

Multidisciplinary information management for the mechatronic...

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2006 ASME International Design engineering Technical Conferences and Computers and Information In engineering Conference, DETC2006

作者： Qi, Zhiliang Schäfer, Christian Klemm, Peter Software and Systems Engineering for Production Automation Robert Bosch GmbH Robert-Bosch-Strasse 2 D-71701 Schwieberdingen Germany Institute for Control Engineering of Machine Tools Manufacturing Units University Stuttgart Seidenstrasse 36 D-70174 Stuttgart Germany

ISBN: (纸本)079183784X

The mechatronic engineering of assembly systems is a multidisciplinary engineering process. In each engineering discipline one or more engineering tools are applied to support the discipline-specific engineering tasks. These engineering tools manage the engineering data separately and in different formats. Reuse and consistency of these engineering data across the whole development process is a main problem in today's mechatronic engineering of assembly systems. This paper presents an approach of an extensible multidisciplinary information system in order to manage and share the engineering data in the entire engineering of assembly systems. Copyright © 2006 by ASME.

关键词： Information management

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Interdisciplinary Data Exchange in the Development of Assembly Systems

Interdisciplinary Data Exchange in the Development of Assemb...

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IEEE International Conference on Industrial Informatics (INDIN)

作者： Zhiliang Qi Christian Schafer Peter Klemm Software and Systems Engineering for Production Automation Robert Bosch GmbH Schwieberdingen Germany Robert Bosch GmbH Gerlingen-Schillerhohe Baden-WÃ¼rttemberg DE Institute for Control Engineering of Machine Tools and Manufacturing Units University Stuttgart Stuttgart Germany

Development of assembly systems is a multidisciplinary mechatronic engineering process. In each engineering discipline one or more engineering tools are applied to support the discipline-specific engineering tasks. These engineering tools manage the engineering data distributed and in different formats. A big amount of these engineering data are needed to be shared between the engineering tools. Today data exchange across different engineering tools can only take place through a limited number of proprietary interfaces and in a limited scope. Most of the shared engineering data is inputted manually and repetitively. This causes often an incorrect and inconsistent data management. Reuse and consistency of these engineering data across the whole development process is a major challenge in today's mechatronic engineering. This paper presents a new approach of modeling an extensible multidisciplinary information system (EMIS) in order to manage the shared engineering data for the entire engineering of assembly systems. Each applied engineering tool needs only one tool-specific interface to exchange the shared engineering data with the EMIS automatically.

关键词： Assembly systems Data engineering Mechatronics Data models Systems engineering and theory engineering management Electromagnetic interference Maintenance engineering Software tools manufacturing automation

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