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Modeling and design of 3D printed hyperelastic lattice metamaterials with bionic S-shaped stress-strain behaviors

Materials Horizons 2025年

作者： Dong, Le Zhang, Mengjie Wang, Dong State Key Laboratory of Mechanical System and Vibration School of Mechanical Engineering Shanghai Jiao Tong University Shanghai200240 China Shanghai Key Laboratory of Intelligent Robotics Meta Robotics Institute Shanghai Jiao Tong University Shanghai200240 China

Lattice metamaterials made of stiff polymers, ceramics, and metals have been extensively designed to reproduce the mechanical behaviors of biological tissues, holding promising applications in biomedical devices and tissue engineering. However, lattice metamaterials composed of soft materials have been far less explored due to challenges posed by material nonlinearity and large deformations. Here, hyperelastic lattice metamaterials with curved microstructures are fabricated by 3D printing elastomers and are developed to mimic bionic S-shaped stress-strain behaviors. We propose a design framework for 3D printed hyperelastic lattice metamaterials that integrates digital geometry generation, hierarchical mechanics modeling, and validation by finite element (FE) simulations and experiments. The microstructures are modeled through deriving a Timoshenko-type beam theory governed by hyperelastic strain energy potentials. The model is then combined with the deformation and equilibrium analysis considering non-rigid connections between microstructures to predict the mechanical responses of hyperelastic lattice metamaterials. Using the developed design framework, programmable S-shaped stress-strain behaviors and high fracture strains (over 800%) are achieved. We demonstrate S-shaped stress-strain curves that match skeletal and cardiac muscles and highly stretchable lattice sensors for remote controls. This study provides design methods and theoretical guidelines for hyperelastic lattice metamaterials, holding promise for robotic sensors with bionic performance and functionality. © The Royal Society of Chemistry 2025.

关键词： Stress-strain curves

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Deformation Analysis and Prediction of Drop-Stitch Reinforced Inflatable Robot Link for 1DOF and 2DOF Motion

Deformation Analysis and Prediction of Drop-Stitch Reinforce...

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2025 IEEE/SICE International Symposium on system Integration, SII 2025

作者： Gubbala, Gangadhara Naga Sai Nagashima, Masato Mori, Hiroki Seong, Young Ah Sato, Hiroki Niiyama, Ryuma Suga, Yuki Ogata, Tetsuya Waseda University School of Fundamental Science and Eng. Dept. of Intermedia Art and Science Tokyo165-8555 Japan Waseda University Institute for AI and Robotics Future Robotics Organization Tokyo165-8555 Japan Hosei University Faculty of Eng. and Design Dept. of System Design Tokyo102-8160 Japan Miyagi University School of Project Design Miyagi981-3298 Japan Meiji University School of Science and Technology Tokyo214-8571 Japan Tokyo165-8555 Japan Tokyo100-8921 Japan

ISBN: (纸本)9798331531614

In this study, we observe the dynamic behavior of an inflatable robot arm with an internally reinforced drop-stitch structure. We examine the deformation during motion of 1 and 2 degrees of freedom (DOF) for an inflatable body. The inflatable robot arm has a soft inflatable body as links and rigid servo actuators as joints. We implemented a sinusoidal motion for inflatable links for various payload conditions and analyzed them using a Motion Capture system. To estimate the dynamic deformation of the balloon in motion, we have defined a Deformation Index (DI) metric. Angle, current of the actuator (servo), and DI are used as input to polynomial regression to predict the end effector position. With this analysis, we can understand the complexity of modeling the nonlinear behavior of inflatable links for multi-DOF motion. We observed DI helps improve the prediction of the end effector position by including deformation information. However, the results demonstrate the limitations of polynomial regression analysis of an internally reinforced inflatable robot arm link. © 2025 IEEE.

关键词： End effectors

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Driving mechanism of the morphology evolution involved in the micro-defect healing process of fused silica optics under the non-evaporative CO2 laser irradiation

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Optics and Laser Technology 2025年 188卷

作者： Yang, Zican Xu, Hongguang Zhao, Linjie Cheng, Jian Chen, Mingjun Liu, Zhichao Wang, Shengfei Geng, Feng Xu, Qiao State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin150001 China Department of Mechanical Engineering Pohang University of Science and Technology Pohang37673 Korea Republic of Zhengzhou Research Institute Harbin Institute of Technology Zhengzhou450041 China Research Center of Laser Fusion China Academy of Engineering Physics Chengdu610041 China

Currently, the machining of hard and brittle fused silica material still relies on material removal by contact-based machining tools. Due to the inherent unevenness of grinding wheels and abrasives, surface defects inevitably persist on precision fused silica optics. Recently, the non-contact, non-destructive CO2 laser processing of fused silica begins to attract research attentions. Through the spontaneous micro-flow of the molten materials, the fused silica surface can be smoothed and the defects can be healed without mass loss. However, the micro-flow and material rearrangement in the defect area under laser irradiation involves complex physical interactions such as laser energy deposition, heat transfer, fluid dynamics, and volumetric strain. The contribution mechanisms to the morphological evolution remain unclear, preventing precise control of defects and the achievement of high-quality surfaces. In this work, a new numerical model coupling volume strain with the traditional heat transfer and micro-flow models is established. The computational model shows a high degree of consistency with the experimental results, with a deviation of less than 5%. The contribution of various thermo-mechanical effects, including surface tension, Marangoni force and thermal modification, to the evolution of surface morphology during the defect healing process was revealed. It is found that, the surface tension and thermal strain are the primary factors dominating the surface deformation. Both calculated and experimental results demonstrated that, surface tension is the dominant contributor to the defect healing behavior, with the contribution of the other forces to the defect morphology being less than 1% of that of surface tension. This work can provide guidance for the regulation of the defect healing and other laser processing procedures of fused silica optics. © 2025 Elsevier Ltd

关键词： Irradiation

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Dispersion compensation for an ultrathin metal film using LCD-CCD system

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Chinese Physics B 2012年第10期21卷 265-269页

作者：代煜张建勋 Institute of Robotics and Automatic Information System Nankai University State Key Laboratory of Robotics and System Harbin Institute of Technology

A dispersion compensation method is introduced to correct the distorted image passing through an ultrathin metal *** LCD-CCD system is modeled by the back propagation network and used to evaluate the transmittance of the ultrathin metal *** samples for the network come from 729 images captured by shooting test patches,in which the RGB values are uniformity distributed between 0 and *** RGB value of the original image that will be distorted by the dispersion is first transformed by mapping from the LCD to the CCD,multiplied by the inverse matrix of the transmittance matrix,and finally transformed by mapping from the CCD to the LCD,then the corrected image is *** order to verify the effectiveness of the proposed method,ultrathin aluminum films with different thicknesses are evaporated on glass substrates and laid between the CCD and *** results show that the proposed method compensates for the dispersion successfully.

关键词： ultrathin metal film dispersion compensation back propagation network LCD-CCD system

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An optimization method for metamorphic mechanisms based on multidisciplinary design optimization

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Chinese Journal of Aeronautics 2014年第6期27卷 1612-1618页

作者： Zhang Wuxiang Wu Teng Ding Xilun State Key Laboratory of Robotics and System Harbin Institute of Technology Institute of Robotics Beihang University

The optimization of metamorphic mechanisms is different from that of the conventional mechanisms for its characteristics of multi-configuration. There exist complex coupled design variables and constraints in its multiple different configuration optimization models. To achieve the compatible optimized results of these coupled design variables, an optimization method for metamorphic mechanisms is developed in the paper based on the principle of multidisciplinary design optimization（MDO）. Firstly, the optimization characteristics of the metamorphic mechanism are summarized distinctly by proposing the classification of design variables and constraints as well as coupling interactions among its different configuration optimization models. Further, collaborative optimization technique which is used in MDO is adopted for achieving the overall optimization performance. The whole optimization process is then proposed by constructing a two-level hierarchical scheme with global optimizer and configuration optimizer loops. The method is demonstrated by optimizing a planar five-bar metamorphic mechanism which has two configurations,and results show that it can achieve coordinated optimization results for the same parameters in different configuration optimization models.

关键词： Configuration Mechanism Metamorphic mechanisms Method Multidisciplinary design optimization Optimization model

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A review of solar concentration technology applications in deep space exploration: Environmental adaptability and performance comparison

Space Solar Power and Wireless Transmission

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Space Solar Power and Wireless Transmission 2025年第1期2卷 43-53页

作者： Yanlong Zhang Pengzhen Guo Mengfan Tian Huazhi Chen Rongqiang Liu Zongquan Deng Lifang Li National Key Laboratory of Aerospace Mechanism Harbin Institute of Technology Harbin 150001 PR China National Key Laboratory of Laser Spatial Information Harbin Institute of Technology Harbin 150001 PR China National Key Laboratory of Space Environment and Matter Behaviors Harbin Institute of Technology Harbin 150001 PR China State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin 150001 PR China

Deep space exploration missions and the construction of planetary research stations impose strict demands on energy self-sufficiency systems. Solar energy, due to its abundant availability and sustainability, has become the preferred solution. However, extreme environmental conditions in space – including drastic temperature fluctuations, vacuum environments, high-energy particles, and intense radiation – pose significant challenges to the performance and lifespan of solar energy systems. Concentration technology, which enhances photoelectric and photothermal conversion efficiency by focusing sunlight, is crucial for space missions. This review examines the primary environmental factors affecting the performance of solar concentrators, including solar irradiance, thermal cycling, vacuum-induced outgassing, radiation effects, and impacts from micrometeoroids and orbital debris. The analysis focuses on three types of high-temperature concentrators: Fresnel lenses, Scheffler concentrators, and parabolic dish concentrators. Fresnel lenses are characterized by low cost and simple structure but are susceptible to optical degradation at high temperatures. Scheffler concentrators utilize geometric optimization to improve uniformity of light distribution, while parabolic dish concentrators achieve high optical efficiency, making them suitable for high-energy applications though requiring precise solar tracking. Performance comparisons in the thermal power range of 0 to 25 kW reveal that parabolic dish concentrators excel in high-power scenarios with greater efficiency and smaller aperture sizes. Conversely, Fresnel lenses and Scheffler concentrators are more effective in medium to low-temperature applications. Based on these findings, this review emphasizes the need to select concentrators according to mission requirements and outlines future research directions. These include the development of advanced materials, optimized optical designs, and improvements in system integr

关键词： Deep space exploration Solar concentrators Extreme environmental conditions

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Exploring Eye-tracking based Biomarkers to Assess Cognitive Abilities in Autistic Children: A Feasibility Study

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IEEE Journal of Biomedical and Health Informatics 2025年 PP卷 PP页

作者： Zhang, Hanlin Hu, Chunchun Wang, Zhiyong Zhou, Bingrui Wang, Xinming Nie, Wei Ye, Qinyi Lin, Ruihan Xu, Xiu Liu, Honghai Children's Hospital of Fudan University Department of Child Health Care Shanghai201102 China Harbin Institute of Technology State Key Laboratory of Robotics and System School of Mechanical Engineering and Automation Shenzhen518055 China Peng Cheng Laboratory Shenzhen518000 China

Cognitive assessment can reveal a person's cognitive processing and behavioral patterns, making it an indispensable component of autism intervention and prognosis. Existing machine-assisted cognitive assessment methods primarily focus on children's performance outcomes, overlooking distinctive behavioral models, particularly characteristics of eye movement behavior, which have been demonstrated as the most direct indicators of cognitive abilities. In this study, we explore eye-tracking biomarkers for assisting cognitive assessment through a series of meticulously designed multi-level human-computer interaction protocols, encompassing three cognitive abilities: pairing and categorization, emotion recognition, and social interaction. A platform embedded with an eye-tracking module has been developed to reliably collect and analyze eye movement data, even in the presence of unrestricted large head movements in children. Experimental results indicate that there are significant group differences between autism and typically developing children in the eye-tracking features of total fixation duration, response latency, time to first fixation, mean fixation duration, and visit count in the absence of significant intergroup differences in the Wechsler Preschool and Primary Scale of Intelligence (WPPSI) and Wechsler Intelligence Scale for Children (WISC) assessment results. In addition, certain eye movement features in each group are correlated with WPPSI/WISC scale scores, enabling clinical cognitive assessments within each group based on these eye movement features. This study suggests that using eye-tracking features as biomarkers to assist detailed cognitive assessments holds significant potential for the intervention and prognosis of autism. © 2013 IEEE.

关键词： Diseases

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Practical Applicability of PLA for Industrial Wireless Networks: Gaps and Directions

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IEEE Network 2025年

作者： Liang, Wei Wei, Fuyou Wang, Qi Zhan, Ming Wang, Ke Chinese Academy of Sciences State Key Laboratory of Robotics Shenyang Institute of Automation Shenyang110016 China Chinese Academy of Sciences Key Laboratory of Networked Control System Shenyang Institute of Automation Shenyang110016 China Chinese Academy of Sciences Institutes for Robotics and Intelligent Manufacturing Shenyang110169 China University of Chinese Academy of Sciences Beijing100049 China Shandong Normal University Jinan250014 China Taizhou University School of Electronics and Information Engineering Zhejiang Taizhou China

The rapid transformation of Industrial Cyber-Physical system (ICPS) has introduced significant cyber security challenges, particularly in the context of ICPS. Wireless networks are a critical component of these systems, but their open nature makes them vulnerable to security threats. Physical Layer Authentication (PLA) algorithms based on Channel State Information (CSI) are essential complements to existing security technologies in wireless networks. However, their practical application faces challenges such as restricted sampling rates and uneven sampling interval, which result in low-precision CSI, significant random phase offsets, and signal distortion. This study aims to explore the feasibility of deploying and applying existing representative algorithms on industrial wireless commercial devices. According to characteristics of authentication algorithms and the adopted authentication features, we selected five of the latest physical layer authentication algorithms including supervised, semi-supervised, and unsupervised algorithms and deployed them on commercial devices that comply with the WIA-FA standard. We conducted systematic experiments focusing on the motion parameters of devices, the CSI data sampling frequency, the interference caused by worker movement, the surface materials of the devices, and the types of attacks. This study explores the ability of these algorithms to resist attacks and environmental interference in commercial devices and industrial scenarios. Extensive experimental data were collected, and the results indicate that existing authentication algorithms still need improvement to meet the requirements of industrial applications. The experiment findings and the summarized application challenges of these algorithms provide significant guidance for future research and practical industrial implementations. © 1986-2012 IEEE.

关键词： Authentication

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Polytope Volume Monitoring Problem: Formulation and Solution via Parametric Linear Program Based Control Barrier Function

arXiv

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arXiv 2025年

作者： Wu, Shizhen Dong, Jinyang Fang, Xu Sun, Ning Fang, Yongchun Institute of Robotics and Automatic Information System College of Artificial Intelligence Nankai University Tianjin300353 China The Institute of Intelligence Technology and Robotic Systems Shenzhen Research Institute of Nankai University Shenzhen518083 China Key Laboratory of Intelligent Control and Optimization for Industrial Equipment of Ministry of Education Dalian University of Technology Dalian116024 China

Motivated by the latest research on feasible space monitoring of multiple control barrier functions (CBFs) as well as polytopic collision avoidance, this paper studies the Polytope Volume Monitoring (PVM) problem, whose goal is to design a control law for inputs of nonlinear systems to prevent the volume of some state-dependent polytope from decreasing to zero. Recent studies have explored the idea of applying Chebyshev ball method in optimization theory to solve the case study of PVM;however, the underlying difficulties caused by nonsmoothness have not been addressed. This paper continues the study on this topic, where our main contribution is to establish the relationship between nonsmooth CBF and parametric optimization theory through directional derivatives for the first time, so as to solve PVM problems more conveniently. In detail, inspired by Chebyshev ball approach, a parametric linear program (PLP) based nonsmooth barrier function candidate is established for PVM, and then, sufficient conditions for it to be a nonsmooth CBF are proposed, based on which a quadratic program (QP) based safety filter with guaranteed feasibility is proposed to address PVM problems. Finally, a numerical simulation example is given to show the efficiency of the proposed safety filter. © 2025, CC BY.

关键词： Chebyshev filters

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Optimizing the Qusai-static Folding and Deploying of Thin-Walled Tube Flexure Hinges with Double Slots

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Chinese Journal of Mechanical Engineering 2014年第2期27卷 279-286页

作者： YANG Hui DENG Zongquan LIU Rongqiang WANG Yan GUO Hongwei State Key Laboratory of Robotics and System Harbin Institute of Technology

The thin-walled tube flexure（TWTF） hinges have important potential application value in the deployment mechanisms of satellite and solar array, but the optimal design of the TWTF hinges haven＇t been completely solved, which restricts their applications. An optimal design method for the qusai-static folding and deploying of TWTF hinges with double slots is presented based on the response surface theory. Firstly, the full factorial method is employed to design of the experiments. Then, the finite element models of the TWTF hinges with double slots are constructed to simulate the qusai-static folding and deploying non-linear analysis. What＇s more, the mathematical model of the TWTF flexure hinge quasi-static folding and deploying properties are derived by the response surface method. Considering of small mass and high stability, the peak moment of quasi-static folding and deploying as well as the lightless are set as the objectives to get the optimal performances. The relative errors of the objectives between the optimal design results and the FE analysis results are less than 7%, which demonstrates the precision of the surrogate models. Lastly, the parameter study shows that both the slots length and the slots width both have significant effects to the peak moment of quasi-static folding and deploying of TWTF hinges with double slots. However, the maximum Mises stress of quasi-static folding is more sensitive to the slots length than the slots width. The proposed research can be applied to optimize other thin-walled flexure hinges under quasi-static folding and deploying, which is of great importance to design of flexure hinges with high stability and low stress.

关键词： design optimization quasi-static folding and deploying flexure hinges thin-walled tube response surface method,numerical simulation

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