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Catalytic recycling of plastics into value-added products

Nano Research 2024年第11期17卷 9428-9445页

作者： Tianyu Wei Pengcheng Zhou Wenxian Liu Xijun Liu Tairong Kuang Functional Polymers and Advanced Materials (FPAM) Lab Zhejiang Key Laboratory of Plastic Modification and Processing Technology College of Materials Science and Engineering Zhejiang University of Technology Hangzhou 310014 China State Key Laboratory of Featured Metal Materials and Life-cycle Safety for Composite Structures Guangxi Key Laboratory of Processing for Nonferrous Metals and Featured Materials MOE Key Laboratory of New Processing Technology for Nonferrous Metals and Materials School of Resources Environment and Materials Guangxi University Nanning 530004 China

The overuse and ineffective management of plastics have led to significant environmental pollution. Catalytic upcycling into value-added chemicals has emerged as a promising solution. This review provides a comprehensive overview of recent advances in catalytic upcycling, focusing on the cleavage of chemical bonds such as carbon-carbon (C-C), carbon-oxygen (C-O), and carbon-hydrogen (C-H) in plastics. It systematically discusses plastics conversion via electrocatalysis, thermal catalysis, and photocatalysis. Additionally, it explores the conversion of plastics into value-added chemicals and functional polymers. The review also addresses the challenges in this field and aims to offer insights for developing sustainable and effective plastics upcycling technologies.

关键词： plastics recycling catalysis chemical recycling value-added chemicals functional polymers

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Low sintering shrinkage porous ceramics: Principles, progress, and perspectives

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Journal of advanced Ceramics 2025年第2期14卷 1-36页

作者： Jie Xu Yueqi Shao Xiaoying Feng Xiaoyan Zhang Hao Li Jinlong Yang Feng Gao State Key Laboratory of Solidification Processing MIIT Key Laboratory of Radiation Detection Materials and DevicesSchool of Materials Science and EngineeringNorthwestern Polytechnical UniversityXi’an 710072China Institute for Advanced Materials and Technology University of Science and Technology BeijingBeijing 100083China State Key Lab of New Ceramics and Fine Processing School of Materials Science and EngineeringTsinghua UniversityBeijing 100084China

Porous ceramics are lightweight materials with diverse pore structures and are widely applied in areas such as thermal insulation, sound absorption, filtration, catalysis, and energy storage. However, excessive shrinkage during the sintering process of porous ceramics leads to cracking and deterioration, posing significant challenges for achieving complex shapes. Despite its importance, the field of low sintering shrinkage porous ceramics has not received sufficient attention. This review systematically discusses the principles and progress in the development of low sintering shrinkage porous ceramics. First, we introduce the characteristics of various preparation methods, including partial sintering, particle-stabilized foaming, gel-casting, foam-gelcasting, and additive manufacturing (AM). We then explain three primary principles of low sintering shrinkage from the perspectives of the volume effect and mass transfer processes. This review focuses on the properties and applications of typical low sintering shrinkage ceramics such as mullite and alumina, particularly their mechanical properties and thermal conductivity as thermal insulation and ceramic cores. Finally, we summarize the current state and present future perspectives on low sintering shrinkage porous ceramics.

关键词： porous ceramics low sintering shrinkage volume expansion mass transfer process pore structure properties

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On establishment of novel constitutive model for directionally solidified nickel-based superalloys utilizing machine learning methods

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China Foundry 2023年第5期20卷 365-375页

作者： Jia-yan Sun Rong Yin Ye-yuan Hu Yun-xiang Tan Qing-yan Xu Key Laboratory for Advanced Materials Processing Technology(MOE) School of Materials Science and EngineeringTsinghua UniversityBeijing 100084China Xiaomi AI Lab Beijing100102China

To enhance the accuracy of mechanical simulation in the directional solidification process of turbine blades for heavy-duty gas turbines,a new constitutive model that employs machine learning methods was *** model incorporates incremental learning and transfer learning,thus improves the predictive accuracy and generalization *** account for the anisotropy of the directionally solidified alloy,a deformation direction parameter is added to the model,enabling prediction of the stress-strain relationship of the alloy under different deformation *** predictive capabilities of both models are evaluated using correlation coefficient(R),average relative error(δ),and value of relative error(RE).Compared to the traditional model,the machine learning constitutive model achieves higher prediction accuracy and better generalization *** offers a new approach for the establishment of flow constitutive models for other directionally solidified and single-crystal superalloys.

关键词： Ni-based superalloy constitutive model machine learning directional solidification anisotropy

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Bidirectionally aligned MXene hybrid aerogels assembled with MXene nanosheets and microgels for supercapacitors

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Rare Metals 2023年第4期42卷 1249-1260页

作者： Pei-Xuan Li Guo-Zhen Guan Xin Shi Lei Lu Yu-Chao Fan Jie Xu Yuan-Yuan Shang Ying-Jiu Zhang Jin-Quan Wei Feng-Mei Guo Key Laboratory of Material Physics Ministry of EducationSchool of Physics and MicroelectronicsZhengzhou UniversityZhengzhou450052China Key Lab for Advanced Materials Processing Technology of Education Ministry State Key Lab of New Ceramic and Fine ProcessingSchool of Materials Science and EngineeringTsinghua UniversityBeijing100084China

MXene nanomaterials are one of the most promising electrode material candidates for supercapacitors owing to their high conductivity,abundant surface functional groups and large surface ***,electrodes based on MXene may result in low ion-accessible surface area and blocked ion transport pathways because of the self-restacking of MXene *** is essential to suppress the self-res tacking of nanosheets and increase the electrochemical active sites in order to optimize the *** this work,bidirectionally aligned MXene hybrid aerogel(A-MHA)assembled with MXene nanosheets and microgels is prepared using a facile bidirectional freeze casting and freeze-drying *** bidirectionally aligned structure together with the three-dimensional structured microgels in the A-MHAs,can improve the ionaccessible surface area and provide more barrier-free channels by exposing more active sites and ensuring electrolyte transport *** A-MHA with MXene microgels content of 40 wt%exhibits a high specific capacitance of 760 F·g^(-1)at 1 A·g^(-1)and a remarkable cyclic performance of 97%after 10,000 cycles at100 mV·s^(-1)in 1 mol·L^(-1)H_(2)SO_(4)electrolyte.A-MHAs show remarkable electrochemical properties and are of potential application in energy storage.

关键词： MXene MXene microgels Bidirectionally aligned structure Electrodes Supercapacitors

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Constructing electron-blocking grain boundaries in garnet to suppress lithium dendrite growth

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Journal of advanced Ceramics 2024年第2期13卷 166-175页

作者： Xing Xiang Zecheng Fang Congkun Du Zhenzhen Zhao Jiajia Chen Yanhua Zhang Huihu Wang Chenhuinan Wei Fei Chen Qiang Shen Hubei Provincial Key Laboratory of Green Materials for Light Industry Hubei University of TechnologyWuhan 430068China Hubei Longzhong Laboratory Wuhan University of Technology Xiangyang Demonstration ZoneXiangyang 441000China Collaborative Innovation Center of Green Light-weight Materials and Processing Hubei University of TechnologyWuhan 430068China New Materials and Green Manufacturing Talent Introduction and Innovation Demonstration Base Hubei University of TechnologyWuhan 430068China State Key Lab of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China

Li_(7)La_(3)Zr_(2)O_(12)(LLZO)is considered as a promising solid-state electrolyte due to its high ionic conductivity,wide electrochemical window,and excellent electrochemical ***,its application in solid-state lithium metal batteries(SSLMBs)is impeded by the growth of lithium dendrites in LLZO due to some reasons such as its high electronic *** this study,lithium fluoride(LiF)was introduced into Ta-doped LLZO(LLZTO)to modify its grain boundaries to enhance the performance of SSLMBs.A nanoscale LiF layer was uniformly coated on the LLZTO grains,creating a threedimensional continuous electron-blocking network at the grain *** from the electronic insulator LiF and the special structure of the modified LLZTO,the symmetric cells based on LLZO achieved a high critical current density(CCD)of 1.1 mA·cm^(-2)(in capacity-constant mode)and maintained stability over 2000 h at 0.3 mA·cm^(-2).Moreover,the full cells combined with a LiFePO_(4)(LFP)cathode,demonstrated excellent cycling performance,retaining 97.1% of capacity retention after 500 cycles at 0.5 ***,this work provides a facile and effective approach for preparing a modified electrolyte suitable for high-performance SSLMBs.

关键词： solid electrolyte garnet lithium dendrite microstructure solid-state batteries

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Structural and Luminescent Properties of Mg_(0.25-x)Al_(2.57)O_(3.79)N_(0.21):xMn^(2+)Green-Emitting Transparent Ceramic Phosphor

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Journal of Wuhan University of technology(materials Science) 2024年第3期39卷 533-540页

作者：郝留成 MIAO Xiaojun LI Kai ZHONG Jianying 涂兵田 YANG Zhangfu 王皓 Pinggao Group Co. LtdPingdingshan 467001China State Key Lab of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China Hubei Longzhong Laboratory Xiangyang 430070China School of Materials Science and Engineering Anhui University of Science and TechnologyHuainan 232001China

A series of spinel-type Mg_(0.25-x)Al_(2.57)O_(3.79)N_(0.21):xMn^(2+)(MgAlON:xMn^(2+))phosphors were synthesized by the solid-state reaction *** transparent ceramic phosphors were fabricated by pressureless sintering followed by hot-isostatic pressing(HIP).The crystal structure,luminescence and mechanical properties of the samples were systematically *** transparent ceramic phosphors with tetrahedrally coordinated Mn^(2+)show strong green emission centered around 515 nm under blue light *** the Mn^(2+)concentration increases,the crystal lattice expands slightly,resulting in a variation of crystal field and a slight red-shift of green emission *** weak absorption peaks in the transmittance spectra originate from the spin-forbidden ^(4)T_(1)(^(4)G)→^(6)A_(1) transition of Mn^(2+).The decay time was found to decrease from 5.66 to 5.16 ms with the Mn^(2+)*** present study contributes to the systematic understanding of crystal structure and properties of MgAlON:xMn^(2+)green-emitting transparent ceramic phosphor which has a potential application in high-power light-emitting diodes.

关键词： transparent ceramic phosphor green emission MgAlON photoluminescence

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Nanopore-rich NiFe LDH targets the formation of the high-valent nickel for enhanced oxygen evolution reaction

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Nano Research 2023年第2期16卷 2286-2293页

作者： Qunlei Wen Shuzhe Wang Ruiwen Wang Danji Huang Jiakun Fang Youwen Liu Tianyou Zhai State Key Laboratory of Materials Processing and Die&Mould Technology School of Materials Science and EngineeringHuazhong University of Science and TechnologyWuhan 430074China State Key Lab of Advanced Electromagnetic Engineering and Technology School of Electrical and Electronic EngineeringHuazhong University of Science and TechnologyWuhan 430074China

Nickel-iron layered double hydroxides(NiFe LDHs)represent a promising candidate for oxygen evolution reaction(OER),however,are still confronted with insufficient activity,due to the slow kinetics of electrooxidation of Ni^(2+)cations for the high-valent active ***,nanopore-rich NiFe LDH(PR-NiFe LDH)nanosheets were proposed for enhancing the OER activity together with *** the designed catalyst,the confined nanopores create abundant unsaturated Ni sites at edges,and decrease the migration distance of protons down to the scale of their mean free path,thus promoting the formation of high-valent Ni^(3+)/^(4+)active *** unique configuration further improves the OER stability by releasing the lattice stress and accelerating the neutralization of the local acidity during the phase ***,the optimized PR-NiFe LDH catalysts exhibit an ultralow overpotential of 278 mV at 10 mA∙cm^(−2)and a small Tafel slope of 75 mV∙dec^(−1),which are competitive among the advanced LDHs based ***,the RP-NiFe LDH catalyst was implemented in anion exchange membrane(AEM)water electrolyzer devices and operated steadily at a high catalytic current of 2 A over 80 *** results demonstrated that PR-NiFe LDH could be a viable candidate for the practical *** concept also provides valuable insights into the design of other catalysts for OER and beyond.

关键词： nickel-iron layered double hydroxides(NiFe LDHs) water oxidation nanopores high-valent sites

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Effect of ball milling time on the microstructure and compressive properties of the Fe–Mn–Al porous steel

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International Journal of Minerals,Metallurgy and materials 2023年第5期30卷 917-929页

作者： Lingzhi Xie Zhigang Xu Yunzhe Qi Jinrong Liang Peng He Qiang Shen Chuanbin Wang Hubei Key Laboratory of Advanced Technology for Automotive Components Wuhan University of TechnologyWuhan 430070China School of Materials Science and Engineering Wuhan University of TechnologyWuhan 430070China State Key Lab of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China Wuhan Second Ship Design and Research Institute Wuhan 430205China

In the present work,Fe–Mn–Al–C powder mixtures were manufactured by elemental powders with different ball milling time,and the porous high-Mn and high-Al steel was fabricated by powder *** results indicated that the powder size significantly decreased,and the morphology of the Fe powder tended to be increasingly flat as the milling time ***,the prolonged milling duration had limited impact on the phase transition of the powder *** main phases of all the samples sintered at 640℃ were α-Fe,α-Mn and Al,and a small amount of Fe2Al5 and *** the sintering temperature increased to 1200℃,the phase composition was mainly comprised of γ-Fe and α-*** weight loss fraction of the sintered sample decreased with milling time,i.e.,8.3wt% after 20 h milling compared to15.3wt% for 10 *** Mn depletion region(MDR) for the 10,15,and 20 h milled samples was about 780,600,and 370 μm,*** total porosity of samples sintered at 640℃ decreased from ~46.6vol% for the 10 h milled powder to ~44.2vol% for 20 h milled *** sintering at 1200℃,the total porosity of sintered samples prepared by 10 and 20 h milled powder was ~58.3vol% and ~51.3vol%,*** compressive strength and ductility of the 1200℃ sintered porous steel increased as the milling time increased.

关键词： powder metallurgy porous steel ball milling time microstructure evolution compressive properties

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Development of Al/Mg Bimetal Prepared by Ultrasonic Vibration-Assisted Compound Casting 75

Development of Al/Mg Bimetal Prepared by Ultrasonic Vibratio...

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75th World Foundry Congress, WFC 2024

作者： Li, Qingqing Jiang, Wenming Xu, Yuancai Yu, Linghui Fan, Zitian State Key Lab. of Materials Processing and Die & Mould Technology Huazhong University of Science and Technology Wuhan430074 China

The coarse Al-Mg intermetallic compounds and oxide film at the Al/Mg bimetal interface strongly limit and weaken the interfacial bonding performance. The introduction of ultrasonic vibration into the liquid medium could provide high-frequency oscillations and induce unique acoustic effects in liquid melt, which have significant impacts on the flow field and temperature field of the liquid medium, and may be aided for the enhancement of the Al/Mg bimetal interface. In this work, the Al/Mg bimetals were fabricated by ultrasonic vibration-assisted solid-liquid compound lost foam casting. The ultrasonic vibration treatment (UVT) was introduced to the Al/Mg interfaces, and the effects of UVT on the interfacial microstructures and mechanical properties were investigated. The results revealed that the microstructures of the Al/Mg interface with UVT were refined and got more homogeneous, and the oxide film at the Al/Mg interface was fractured and eliminated. The microhardness was more uniform, and the bonding strength of the Al/Mg bimetal with UVT was enhanced to 61.4 MPa, with an increase of 89.5%, compared with that of the Al/Mg bimetal without UVT. © 2024 75th World Foundry Congress, WFC 2024. All rights reserved.

关键词： Ultrasonic waves

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Effect of Gd on Interfacial Microstructure and Mechanical Properties of Mg/Al Bimetallic Composites by Compound Casting 75

Effect of Gd on Interfacial Microstructure and Mechanical Pr...

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75th World Foundry Congress, WFC 2024

作者： Jiang, Wenming State Key Lab. of Materials Processing and Die & Mould Technology Huazhong University of Science and Technology Wuhan430074 China

To strengthen the bonding properties of Mg/Al bimetallic composites, rare earth Gd was added to the Mg/Al bimetallic composites manufactured by a novel compound casting, and the interfacial microstructure, mechanical properties and strengthening mechanism of the Mg/Al bimetallic composites with Gd addition were studied. Without Gd addition, there was a thin oxide film consisting of an alumina phase in the Mg/Al bimetallic interface, which hindered the diffusion of Mg2Si phase. After adding the Gd, the oxide film in the interface was broken and dissolved, significantly increasing the diffusion distance of the Mg2Si phase. The Al2Gd and Al8Mn4Gd precipitated in the interface. The primary Al12Mg17 phase and eutectic structure in the interface were greatly refined due to the heterogeneous nucleation and the inhibition of growth caused by the Mg2Si phase and Gd-rich precipitates. The interface was strengthened under the comprehensive effect of the fine grain strengthening and precipitation strengthening of the Mg2Si and Gd-rich precipitates. © 2024 75th World Foundry Congress, WFC 2024. All rights reserved.

关键词： Alumina

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