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Strengthening and toughening mechanisms of martensite-bainite microstructure in 2 GPa ultra-high strength steel during hot stamping

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Science China Technological Sciences 2025年第5期68卷 19-33页

作者： Yanli SONG Ye LI Jue LU Lin HUA Yanfeng GU Yikuan YANG Hubei Key Laboratory of Advanced Technology for Automotive Components Wuhan University of Technology State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of Technology

In response to the growing demand for energy efficiency, safety, and lightweight designs in new energy vehicles, this study addresses the challenge of balancing strength and toughness in ultra-high strength steel(UHSS) components produced by hot stamping. An innovative hot stamping process based on a martensite-bainite(M-B) complex-phase microstructure was proposed to enhance the strength and toughness of UHSS. The microstructural evolution of the M-B complexphase during the hot stamping process was investigated using commercial B1800HS steel. With a microstructure consisting of 87.4.% martensite, 8.7% lower bainite, and 3.9% film-like retained austenite by volume fraction, the steel achieved a tensile strength of 1944 MPa, total elongation of 9.66%, and impact energy of 25.8 J. Compared with conventional hot stamping, the strength of the material showed only a slight improvement, whereas elongation and impact energy were enhanced by approximately 53% and 32%, respectively. A quantitative relationship among process parameters, resulting microstructure, and mechanical properties was established. Optimization between strength and toughness was observed when the low bainite volume fraction ranged from 5.06% to 8.73%. The toughening mechanisms are attributed to the refinement of martensite lath bundles(width of 202 nm) facilitated by bainite formation, the increase in high-angle grain boundaries, and the presence of nanoscale retained austenite(width of 80 nm) between the laths. Additionally, the refinement of grains and the formation of nanoscale(Nb, Ti)C precipitates(diameter of 17 nm) further contributed to the overall strength. The developed M-B complexphase process, which involves medium-temperature slow cooling followed by rapid low-temperature quenching, provides an optimal combination of strength and toughness for a wide range of applications.

关键词： ultra-high strength steel hot stamping strengthening and toughening mechanisms martensite-bainite complex-phase microstructure

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Temperature fields prediction for the casting process by a conditional diffusion model

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China Foundry 2025年第2期22卷 139-150页

作者： Jin-wu Kang Jing-xi Zhu Qi-chao Zhao School of Materials Science and Engineering Key Laboratory for Advanced Materials Processing TechnologyTsinghua UniversityBeijing 100084China

Deep learning has achieved great progress in image recognition,segmentation,semantic recognition and game *** this study,a latest deep learning model,a conditional diffusion model was adopted as a surrogate model to predict the heat transfer during the casting process instead of numerical *** conditional diffusion model was established and trained with the geometry shapes,initial temperature fields and temperature fields at t_(i) as the condition and random noise sampled from standard normal distribution as the *** output was the temperature field at t_(i+1).Therefore,the temperature field at t_(i+1)can be predicted as the temperature field at t_(i) is known,and the continuous temperature fields of all the time steps can be predicted based on the initial temperature field of an arbitrary 2D geometry.A training set with 3022D shapes and their simulated temperature fields at different time steps was *** accuracy for the temperature field for a single time step reaches 97.7%,and that for continuous time steps reaches 69.1%with the main error actually existing in the sand *** effect of geometry shape and initial temperature field on the prediction accuracy was investigated,the former achieves better result than the latter because the former can identify casting,mold and chill by different colors in the input *** diffusion model has proved the potential as a surrogate model for numerical simulation of the casting process.

关键词： diffusion model U-Net casting simulation heat transfer

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Degradation mechanism,direct regeneration and upcycling of ternary cathode material for retired lithium-ion power batteries

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Journal of Energy Chemistry 2025年第3期102卷 534-554页

作者： Juan Wang Dongqi Li Weihao Zeng Xingye Chen Yixin Zhang Shaojie Zhang Zhongpeng Li Changhao Li Shichun Mu State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070HubeiChina

With the approaching of large-scale retirement of power lithium-ion batteries(LIBs),their urgent handling is required for environmental protection and resource ***,at present,substantial spent power batteries,especially for those high recovery value cathode materials,have not been greenly,sustainably,and efficiently *** to the traditional recovery method for cathode materials with high energy consumption and severe secondary pollution,the direct repair regeneration,as a new type of short-process and efficient treatment methods,has attracted widespread ***,it still faces challenges in homogenization repair,electrochemical performance decline,and scaling-up *** promote the direct regeneration technology development of failed NCM materials,herein we deeply discuss the failure mechanism of nickel-cobalt-manganese(NCM)ternary cathode materials,including element loss,Li/Ni mixing,phase transformation,structural defects,oxygen release,and surface degradation and *** on this,the detailed analysis and summary of the direct regeneration method embracing solid-phase sintering,eutectic salt assistance,solvothermal synthesis,sol-gel process,spray drying,and redox mediation are ***,the upcycling strategy for regeneration materials,such as single-crystallization and high-nickelization,structural regulation,ion doping,and surface engineering,are discussed in ***,the challenges faced by the direct regeneration and corresponding countermeasures are pointed ***,this review provides valuable guidance for the efficient and high-value recovery of failed cathode materials.

关键词： Spent NCM materials Retired lithium-ion power battery Degradation mechanism Direct regeneration Upcycling strategy

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Optimizing the overall performance of Cu–Ni–Si alloy via controllingnanometer-lamellar discontinuous precipitation structure

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International Journal of Minerals,Metallurgy and materials 2025年第4期32卷 915-924页

作者： Jinyu Liang Guoliang Xie Feixiang Liu Wenli Xue Rui Wang Xinhua Liu Key Laboratory for Advanced Materials Processing(MOE) Institute for Advanced Materials and TechnologyUniversity of Science and Technology BeijingBeijing 100083China Beijing Laboratory of Metallic Materials and Processing for Modern Transportation Institute for Advanced Materials and TechnologyUniversity of Science and Technology BeijingBeijing 100083China State Key Laboratory for Advanced Metals and Materials University of Science and Technology BeijingBeijing 100083China Beijing Advanced Innovation Center for Materials Genome Engineering University of Science and Technology BeijingBeijing 100083China Institute of Materials Genome Engineering Henan Academy of SciencesZhengzhou 450046China

Simultaneously achieving high strength and high electrical conductivity in Cu–Ni–Si alloys pose a significant challenge, which greatly constrains its applications in the electronics industry. This paper offers a new pathway to improve properties, by preparation of nanometer lamellar discontinuous precipitates(DPs) arranged with the approximate same direction through a combination of deformationaging and cold rolling process. The strengthening effect is primarily attributed to nanometer-lamellar DPs strengthening and dislocation strengthening mechanism. The accumulation of dislocations at the interface between nanometer lamellar DPs and matrix during cold deformation process can results in the decrease of dislocation density inside the matrix grains, leading to the acceptably slight reduction of electrical conductivity during cold rolling. The alloy exhibits an electrical conductivity of 45.32%IACS(international annealed copper standard, IACS), a tensile strength of 882.67 MPa, and a yield strength of 811.33 MPa by this method. This study can provide a guidance for the composition and microstructure design of a Cu–Ni–Si alloy in the future, by controlling the morphology and distribution of DPs.

关键词： Cu–Ni–Si alloys discontinuous precipitates nanometer-lamellar strengthening dislocation strengthening

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Ultrafast Laser Irradiation Induced Oxidation of Dopant-Free Spiro-OMeTAD for Improving the Perovskite Solar Cells Performance

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Energy & Environmental materials 2025年第2期8卷 288-294页

作者： Jiaqi Meng Xiangyu Chen Weihan Li Nianyao Chai Zhongle Zeng Yunfan Yue Fengyi Zhao Xuewen Wang Center of Femtosecond Laser Manufacturing for Advanced Materials and Devices State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of Technology School of Materials Science and Engineering Wuhan University of Technology International School of Materials Science and Engineering Wuhan University of Technology National Energy Key Laboratory for New Hydrogen-Ammonia Energy Technologies Foshan Xianhu Laboratory

The exceptional photoelectric performance and high compatibility of perovskite materials render perovskite solar cells highly promising for extensive development,thus garnering significant *** perovskite solar cells,the hole transport layer plays a crucial *** the commonly employed organic small molecule hole transport material Spiro-OMeTAD,a certain period of oxidation treatment is required to achieve complete transport ***,this posttreatment oxidation processes typically rely on ambient oxidation,which poses challenges in terms of precise control and leads to degradation of the perovskite light absorption *** approach fails to meet the demands for high efficiency and stability in practical ***,the mechanism of ultrafast laser on Spiro-OMeTAD and the reaction process for laser-induced oxidation of it are ***2at Perovskite/Spiro-OMeTAD interface breaks down to produce I2upon ultrafast laser irradiation and I2promote the oxidation *** the laser irradiation oxidation processing,a higher stability of perovskite solar cells is *** work establishes a new approach toward oxidation treatment of Spiro-OMeTAD.

关键词： hole transport layer perovskite solar cells ultrafast laser irradiation undoped Spiro-OMeTAD

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Achieving further refinement of grain structure and improvement of mechanical properties in Al-12Si-4Cu-2Ni-1Mg alloy by Al-Ti-C-B master alloy addition and deep cryogenic treatment

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China Foundry 2025年第1期22卷 75-82页

作者： Lin-fei Xia Wen-bo Li Zuo-shan Wei Yu-ying Wu Xiang-fa Liu China Key Laboratory for Liquid-Solid Structural Evolution and Processing of Materials Ministry of EducationShandong UniversityJinan 250061China Shandong Key Laboratory of Advanced Aluminum Materials and Technology Binzhou Institute of TechnologyBinzhou 256600ShandongChina

Near-eutectic Al-Si alloys are widely used in automotive manufacturing due to their superior wear resistance and high temperature *** of high Si content,the grain refinement of near-eutectic Al-Si alloy has been a problem for many *** this study,the effect of deep cryogenic treatment(DCT)on the microstructure and mechanical properties of Al-12Si-4Cu-2Ni-Mg alloy with addition of Al-Ti-C-B master alloy was fully *** show that the average grain size of the alloy is greatly reduced from 0.92 mm to 0.50 mm,and the eutectic Si and Al7Cu4Ni precipitates are spheroidized and refined in Al-12Si-4Cu-2Ni-Mg after DCT for 24 h and aging *** these changes of microstructures result in a significant increment of about 22.5%in elongation and a slight enhancement of about 6.8%in tensile ***,the refinement of microstructure also significantly improves the fatigue life of the alloy.

关键词： deep cryogenic treatment near-eutectic Al-Si master alloy microstructure mechanical properties

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Low sintering shrinkage porous ceramics: Principles, progress, and perspectives

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Journal of advanced Ceramics 2025年第2期14卷 1-36页

作者： Jie Xu Yueqi Shao Xiaoying Feng Xiaoyan Zhang Hao Li Jinlong Yang Feng Gao State Key Laboratory of Solidification Processing MIIT Key Laboratory of Radiation Detection Materials and DevicesSchool of Materials Science and EngineeringNorthwestern Polytechnical UniversityXi’an 710072China Institute for Advanced Materials and Technology University of Science and Technology BeijingBeijing 100083China State Key Lab of New Ceramics and Fine Processing School of Materials Science and EngineeringTsinghua UniversityBeijing 100084China

Porous ceramics are lightweight materials with diverse pore structures and are widely applied in areas such as thermal insulation, sound absorption, filtration, catalysis, and energy storage. However, excessive shrinkage during the sintering process of porous ceramics leads to cracking and deterioration, posing significant challenges for achieving complex shapes. Despite its importance, the field of low sintering shrinkage porous ceramics has not received sufficient attention. This review systematically discusses the principles and progress in the development of low sintering shrinkage porous ceramics. First, we introduce the characteristics of various preparation methods, including partial sintering, particle-stabilized foaming, gel-casting, foam-gelcasting, and additive manufacturing (AM). We then explain three primary principles of low sintering shrinkage from the perspectives of the volume effect and mass transfer processes. This review focuses on the properties and applications of typical low sintering shrinkage ceramics such as mullite and alumina, particularly their mechanical properties and thermal conductivity as thermal insulation and ceramic cores. Finally, we summarize the current state and present future perspectives on low sintering shrinkage porous ceramics.

关键词： porous ceramics low sintering shrinkage volume expansion mass transfer process pore structure properties

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Fabrication of Porous SiC Coatings on Quartz Substrates by Laser Chemical Vapor Deposition

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Journal of Wuhan University of technology(materials Science) 2025年第2期40卷 330-337页

作者： YANG Meijun CHEN Rui XU Qingfang GUO Bingjian LIU Kai TU Rong ZHANG Song State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China School of Materials Science and Engineering Wuhan University of TechnologyWuhan 430070China

Laser etching and laser chemical vapor deposition(LCVD)techniques were proposed for the rapid preparation of high-purity,strongly bonded SiC porous micro-nano-coatings on quartz *** laser serves as an external driving force for the vertical growth of SiC whiskers,facilitating the formation of a porous nanostructure that resembles coral models found in the macroscopic biological *** porous nanostructures are beneficial for reducing thermal expansion mismatch and relieving residual *** is capable of eliminating the cracks on the surface of SiC coatings as well as enhancing the bonding of SiC coatings with quartz substrates to avoid coating detachment.

关键词： laser etching laser CVD quartz substrate SiC coating

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Effect of Ti Additions on Mechanical and Thermodynamic Properties of W-Ti Alloys: A First-principles Study

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Journal of Wuhan University of technology(materials Science) 2025年第1期40卷 246-257页

作者： ZHANG Jian NIE Wei HUANG Jin ZHU Ke LIU Ruxia ZHANG Ruizhi LUO Guoqiang SHEN Qiang State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China Institute for Carbon Neutrality University of Science and Technology BeijingBeijing 100083China

The mechanical and thermodynamic properties of W-Ti alloys(including W_(15)Ti_(1),W_(14)Ti_(2),W_(12)Ti_(4) and W_(8)Ti_(8) alloys)were investigated by the first-principles approach based on density functional *** results indicate that W-Ti alloys except W_(8)Ti_(8) are thermodynamically *** modulus and hardness of W-Ti alloys are smaller than those of pure tungsten and gradually decrease with increasing Ti ***,their B/G ratios and Poisson's ratios exceed those of pure tungsten,suggesting that the introduction of Ti decreases the mechanical strength while enhancing the ductility of W-Ti *** thermal expansion coefficients for W-Ti alloys all surpass those of pure tungsten,indicating that the introduction of titanium exacerbates the thermal expansion behavior of W-Ti ***,elevated pressure has the capacity to suppress the thermal expansion tendencies in titanium-doped tungsten *** study offers theoretical insights for the design of nuclear materials by exploring the mechanical and thermodynamic properties of W-Ti alloys.

关键词： first-principles mechanical properties thermodynamic properties tungsten-titanium alloys

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Pearl-Inspired Colored Carbon Fibers with Electromagnetic Interference and Optical Camoufage Properties

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Energy & Environmental materials 2025年第2期8卷 324-333页

作者： Annan He Yuxin Luo Mengqi Wang Yu Zhang Zhiyu Huang Yong Qin Qing Li Shichao Zhao Fengxiang Chen Weilin Xu State Key Laboratory of New Textile Materials and Advanced Processing Technologies Hubei Key Laboratory of Digital Textile Equipment and National Local Joint Laboratory for Advanced Textile Processing and Clean Production Wuhan Textile University State Key Laboratory of Coal Conversion Institute of Coal ChemistryChinese Academy of Sciences

Carbon fibers（CFs） are widely used in cutting-edge and civilian fields due to their excellent comprehensive properties such as high strength and high modulus,superior corrosion and friction resistances,excellent thermal stability,light weight,and high electrical ***,their natural ultra-black appearance is difficult to meet the aesthetic needs of today' s civilian sector and the need for optical stealth in the military *** addition,conventional coloring methods are difficult to effectively adhere to CF surfaces due to high crystallinity and highly inert surface caused by their graphite-like *** this work,inspired by the nacre structural color of pearls,colored CFs with 1D photonic crystal structure are prepared by cyclically depositing amorphous（Al2O3+TiO2） layers on the surface of carbon CFs through atomic layer deposition（ALD）.The obtained CFs exhibit brilliant colors and excellent environmental durability in extreme ***,the colored CFs also exhibit high EMI shielding effectiveness（45 dB） and optical stealth properties,which can be used in emerging optical devices and electromagnetic and optical stealth equipment.

关键词： atomic layer deposition carbon fiber electromagnetic interference 1D photonic crystal structural color

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