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Disrupting variant selection memory effect in laser powder bed fusion to improve strength-ductility synergy of Ti-6Al-4V alloys

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Journal of materials Science and technology 2025年 219卷 19-32页

作者： Yang, C. Liu, B. Pan, L.L. Yang, Y. Zhou, Y. Cai, W.S. Liu, Le-hua National Engineering Research Center of Near-net-shape Forming for Metallic Materials Guangdong Provincial Key Laboratory for Processing and Forming of Advanced Metallic Materials South China University of Technology Guangzhou 510640 China Shenzhen Leadwell Technology Co. Ltd. Shenzhen Guangdong 518000 China

Texture formation is frequently observed in parts produced by Laser Powder Bed Fusion (L-PBF), which can induce anisotropy and may potentially degrade plasticity. In this study, we introduce a laser remelting strategy to mitigate these adverse effects. By employing experimental observations and numerical simulations, we established the relationship between melt pool thermal history, variant selection, and mechanical properties. Our results indicate that the strengthening of texture can be prevented by disrupting the variant selection memory effect when there is a difference in scanning speeds between the printing and remelting lasers. The achieved random variant orientation is attributed to the altered cooling rates and temperature gradient directions during solidification across different layers. The optimized Ti-6Al-4V alloy demonstrates high strength (1211.5 ± 13.3 MPa) and significant elongation (12.3 % ± 0.8 %), exhibiting a superior strength-ductility synergy compared to samples produced by direct printing or laser remelting with consistent parameters, as well as most reported L-PBF processed Ti-6Al-4V alloys. Our findings provide new insights into phase transformation kinetics in L-PBF of Ti-6Al-4V alloys and facilitate the optimization of this process for manufacturing high-performance components. © 2024

关键词： Titanium alloys

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P2/P3 Biphasic layered oxide cathode enabled by additional electron-holes on oxygen for high-capacity sodium-ion batteries

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Journal of materials Science and technology 2025年 238卷 230-237页

作者： Mudassir, Hassan Muhammad Xie, Chenghao Xia, Fanjie Fang, Rui Chen, Qiushuang Liu, Zhaopei Dong, Tiancheng Liu, Fang Hu, Shan Jian, Zelang Wu, Jinsong State Key Laboratory of Advanced Technology for Materials Synthesis and Processing School of Materials Science and Engineering Wuhan University of Technology Wuhan430070 China Wuhan University of Technology Wuhan430070 China

Layered transition metal (TM) oxides have gained significant attention for achieving high specific capacity and energy density utilizing the lattice oxygen redox for sodium-ion batteries. However, the highly oxidized lattice oxygen cannot be fully reduced due to irreversible structural deformation, phase transition, and sluggish kinetics. Herein, the Cobalt (Co) content was tuned to synthesize a P2/P3- biphasic layered oxide cathode Na0.72Li0.24Co0.12Mn0.64O2 (NLM-Co12%), which exhibits pronounced lattice oxygen activity, leading to exceptional capacity and improved cyclability with superior structural stability. The distinct honeycomb ordering induces highly delocalized π-type interactions that generate additional electron holes on oxygen, providing a record energy density and specific capacity of 767.98 Wh kg−1 and 287.19 mAh g−1, respectively. The strategic incorporation of Co in the TM layers mitigates the sluggish kinetics during the electrochemical reactions and improves the diffusion kinetics. The addition of electron holes on Oxygen (O) is comprehensively investigated through different electrochemical and state-of-the-art spectroscopic techniques. Furthermore, in situ-XRD reveals the phase transition during Na+ insertion/extraction is eliminated due to the synergistic effect of the P2/P3 biphasic structure achieving superior structural stability. Benefiting from the superstructure ordering and P2/P3 biphasic structure, the NLM-Co12% electrode demonstrates simultaneously high lattice-oxygen activity and excellent structural stability, thus resulting in remarkable energy density and specific capacity. © 2025

关键词： Sodium-ion batteries

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Engineering design of feedstock powder and relevant thermal-mechanical performance of thermal/environmental barrier coatings

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Journal of advanced Ceramics 2025年第2期14卷 37-56页

作者： Xinchang Feng Fangwei Guo Lirong Luo Yuzhang Wang Yun Long Xiaofeng Zhao Fei Pan Lei Guo Qingfeng Zeng Jing Feng Chunlei Wan Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming School of Materials Science and EngineeringShanghai Jiao Tong UniversityShanghai 200240China National Engineering Research Center of Special Equipment and Power System for Ship and Marine Engineering Shanghai 200030China School of Mechanical Engineering Shanghai Jiao Tong UniversityShanghai 200240China State Key Laboratory of Advanced Nuclear Energy Technology Nuclear Power Institute of ChinaChengdu 610213China Innovative Sensor Technology IST AG Ebnat-Kappel 9642Switzerland School of Materials Science and Engineering Tianjin UniversityTianjin 300072China Tianmushan Laboratory Hangzhou 311115China School of Materials Science and Engineering Kunming University of Science and TechnologyKunming 650093China State Key Laboratory of New Ceramics and Fine Processing School of Materials Science and EngineeringTsinghua UniversityBeijing 100084China

The development of aeroengine with a high thrust-weight ratio poses great challenges for current top-coating thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs) in service. Medium/high-entropy ceramics are highly promising candidate material for advanced TBCs/EBCs owing to their low thermal conductivity, high melting point, high-temperature stability, and calcium–magnesium–alumino–silicate (CMAS) resistance. Most feedstock powder used for medium/high-entropy TBCs/EBCs is prepared via traditional spray drying, which cannot fully exploit the advantages of multicomponent ceramics. The density, sphericity, inner structure, and flowability of feedstock powder affect their melting state during the thermal spraying process, which strongly affects the microstructure and properties of the deposited coatings. Therefore, the deposited coatings exhibit phase segregation, amorphous phases, and microstructure defects owing to unpredictable variations in feedstock powder with random morphologies and structures. Here, the structure and properties of feedstock powder prepared by state-of-the-art granulation technologies and their influences on the deposited coatings were systematically investigated, which can provide guidance for configuration optimization of feedstock powder and the manufacturing accuracy of the deposited coating. This review aims to bridge the gap between cutting-edge ceramics and advanced engineering technologies, thus providing concrete background knowledge and crucial guidelines for designing and developing TBCs/EBCs.

关键词： thermal/environmental barrier coatings(TBCs/EBCs) spraying ceramic powder multiscale structure control high-entropy ceramics thermal-mechanical performance

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Design and Dynamic Experiment of Al-Cu Graded materials Impactor with Strain Rate of 10^(4)–10^(5)/s

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稀有金属材料与工程 2025年第3期54卷 581-586页

作者： Hu Jianian Zhou Zizheng Li Yidi Chen Xiang Yang Gang Liu Jintao Zhang Jian State Key Laboratory of Precision Blasting Jianghan UniversityWuhan 430056China Hubei Key Laboratory of Blasting Engineering Jianghan UniversityWuhan 430056China Luoyang Ship Material Research Institute Luoyang 471023China State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China

Based on simplified calculations of one-dimensional wave systems,loading pressure platform curves of Al-Cu gradient materials(GMs)impactor were *** Al-Cu GMs were prepared using tape-pressing sintering,and their acoustic properties were characterized to match the design *** parallelism of the Al-Cu GM was confirmed using a three-dimensional surface profilometry machine.A one-stage light-gas gun was used to launch the Al-Cu GM,impacting an Al-LiF target at a velocity of 400 m/*** results of the experimental strain rate demonstrate that the Al-Cu GMs can realize the precise control of the strain rate within the range of 10^(4)‒10^(5)/s in the high-speed impact experiments.

关键词： high strain rate Al-Cu graded materials impactor acoustic impedance gas gun experiment

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State-of-art of in situ observations of inclusion agglomeration at steel/Ar and steel/slag interfaces:a review of recent development on experimental and theoretical studies

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Journal of Iron and Steel Research International 2025年第2期32卷 315-333页

作者： Yi Wang Jian-xun Fu Deepoo Kumar Qiang Wang Hong-liang Yang Wang-zhong Mu Center for Advanced Solidification Technology(CAST) School of Materials Science and EngineeringShanghai UniversityShanghai 200444China Department of Materials Science and Engineering KTH Royal Institute of TechnologyStockholm 10044Sweden Engineering Materials Division of Materials ScienceDepartment of Engineering Science and MathematicsLuleåUniversity of TechnologyLuleå 97187Sweden Department of Metallurgical Engineering and Materials Science IIT BombayPowaiMumbaiIndia Key Laboratory of Electromagnetic Processing of Materials(Ministry of Education) Northeastern UniversityShenyang 110819LiaoningChina ABB Metallurgy Västerås 72136Sweden

Cleanliness control of advanced steels is of vital importance for quality control of the *** order to understand and control the inclusion removal during refining process in molten steel,its motion behaviors at the multiple steel/gas/slag interfaces have attracted the attention much of metallurgical *** recent development of the agglomeration of non-metallic inclusions at the steel/Ar and steel/slag interfaces has been summarized,and both the experimental as well as theoretical works have been *** terms of in situ observation of high-temperature interfacial phenomena in the molten steel,researchers utilized high-temperature confocal laser scanning microscopy to observe the movement of more types of inclusions at the interface,i.e.,the investigated inclusion is no longer limited to Al_(2)O_(3)-based inclusions but moves forward to rare earth oxides,MgO-based oxides,*** terms of theoretical models,especially the model of inclusions at the steel/slag interface,the recent development has overcome the limitations of the assumptions of Kralchevsky-Paunov model and verified the possible errors caused by the model assumptions by combining the water model and the physical *** but not least,the future work in this topic has been suggested,which could be in combination of thermal physical properties of steels and slag,as well as utilize the artificial intelligence-based methodology to implement a comprehensive inclusion motion behaviors during a comprehensive metallurgical process.

关键词： Inclusion movement Steel/Ar interface Steel/slag interface In situ observation

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Prediction of intrusive gas pores caused by resin burning in sand core for iron castings

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China Foundry 2025年第1期22卷 23-32页

作者： Ji-wu Wang Xiao-long Wang Yu-cheng Sun Yu-hang Huang Xiu-ming Chen Xiong-zhi Wu Na Li Jin-wu Kang Tao Jing Tian-you Huang Hai-liang Yu School of Mechanical Electronic and Control EngineeringBeijing Jiaotong UniversityBeijing 100044China Weichai Power Co. Ltd.Weifang 261061ShandongChina School of Mechanical Engineering Central South UniversityChangsha 41000China School of Materials Science and Engineering Key Laboratory for Advanced Materials Processing TechnologyTsinghua UniversityBeijing 100084China

In the production of castings,intrusive gas pore represents a kind of common defects which can lead to leakage in high gas-tightness requirement castings,such as cylinder blocks and cylinder heads for *** occurs due to the intrusion of gases generated during the resin burning of the sand core into castings during the casting ***,a gas generation and flow constitution model was established,in which the gas generation rate is a function of temperature and time,and the flow of gas is controlled by the gas release,conservation,and Darcy's *** heat transfer and gas flow during casting process was numerically *** dangerous point of cores is firstly identified by a virtual heat transfer method based on the similarity between heat transfer and gas flow in the sand *** gas pores in castings are predicted by the gas pressure,the viscosity and state of the melt for these dangerous *** distinct sand core structures were designed and used for the production of iron castings,and the simulated gas pore results were validated by the obtained castings.

关键词： gas pore numerical simulation iron casting sand core resin

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Damage characteristics of low-velocity impact of hybrid laminates made of thick- and thin-plies

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Fuhe Cailiao Xuebao/Acta Materiae Compositae Sinica 2025年第5期42卷 2595-2606页

作者： Zheng, Kaidong Chen, Hongda Cai, Wei Cao, Dongfeng Hu, Haixiao Li, Ruiqi Li, Shuxin National Energy Key Laboratory for New Hydrogen-ammonia Energy Technologies Foshan Xianhu Laboratory Foshan528200 China State Key Laboratory of Materials Synthesis and Processing Wuhan University of Technology Wuhan430070 China Hubei Key Laboratory of Theory and Application of Advanced Materials Mechanics Wuhan University of Technology Wuhan430070 China Institute of Advanced Materials and Manufacturing Technology Wuhan University of Technology Wuhan430070 China

The ply level hybridization design employs multiple thin layers instead of a single thick layer, resulting in an increased complexity of the interface. To investigate the hybrid effect between thick and thin plies of laminated composites subjected to low-velocity impact loading, two hybrid laminates were designed based on the quasi-isotropic stacking sequence. The low-velocity impact (LVI) tests including the baseline laminate and hybrid laminates were carried out. The ultrasonic C-scan and de-ply technology were respectively used to make a nondestructive and destructive detection on laminates with impact damages. Impact damages were qualitatively and quantitatively evaluated based on the detection results. Subsequently, the performances and failure modes of compression after impact (CAI) were analyzed. Experimental results show that hybrid design of thick- and thin- plies makes full use of the damage suppression characteristics of thin-ply composite, improves the impact damage resistance of composite structures, reduces the projected delamination area and total interface delamination area, shortens the distance between the largest single delamination and the neutral layer, and significantly improves the CAI strength of composite structures. The outputs of this experimental research serves as an indication for the optimal design and safety evaluation of hybrid structures. © 2025 Beijing University of Aeronautics and Astronautics (BUAA). All rights reserved.

关键词： Delamination

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synthesis of highly sinterable MgO powders for IR transparent ceramics

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Ceramics International 2025年

作者： Zhi, Yongli Mei, Bingchu Li, Weiwei Cheng, Jing Luo, Peng State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of Technology Wuhan430070 China Jianghuai Advance Technology Center Hefei230000 China

MgO transparent ceramics (TCS) have attracted great interests in the field of infrared window materials due to its wide transmission range, excellent thermal conductivity, and balanced mechanical properties. To date, research on MgO transparent ceramics predominantly relies on commercial MgO powders by spark plasma sintering (SPS). Herein, we report highly sinterable MgO powders synthesized by co-precipitation method, which exhibits pure phase and particle size of 75 nm. When sintered at 950 °C under 45 MPa for 2 h by hot pressed (HP) method, the transmittance of the MgO ceramic sample with the thickness of 2 mm achieved 76.9 % at 0.4 μm and 88.3 % at 5 μm. These optical properties are comparable to or even superior to MgO TCS produced through SPS method. This work shows that the MgO particles synthesized via the co-precipitation method are suitable for producing high optical quality of MgO infrared (IR) transparent ceramics. © 2025

关键词： Thermal conductivity

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CO_(2) adsorption and activation on p-block catalyst Ga_(2)O_(3)

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Science China materials 2025年第2期68卷 590-596页

作者： Zhizhuang Liu Xiaoxu Kuang Baowen Li Chenghua Sun Rong Tu Song Zhang Chaozhou Branch of Chemistry and Chemical Engineering Guangdong Laboratory Chaozhou 521000China School of Materials Science and Engineering Wuhan University of TechnologyWuhan 430070China Department of Chemistry and Biotechnology Swinburne University of TechnologyHawthornVictoria 3122Australia State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China

The fixation and conversion of CO_(2)frommedium-and high-temperature industrial exhaust gases arescientifically important and challenging tasks owing to theharsh conditions ***_(2)O_(3),a stable p-block compound,is surprisingly active in the thermal conversion of hot CO_(2)waste gas,but its underlying mechanism remains *** study,we investigated CO_(2)adsorption and activationacross 11 different Ga_(2)O_(3)-terminated faces using densityfunctional *** transfer and chemical bond analysesrevealed the occurrence of two distinct activation mechanismsinvolving synchronous electron gain and loss,driven by astrong synergetic effect between Ga cations and O anions onthe substrate *** Ga-O synergy enhances the CO_(2)activation efficiency compared with single active sites,with CO_(2)^(δ+) cation more readily capturing H atom than CO_(2)^(δ–).Tothe best of our knowledge,such a dual activation mechanismhas not been reported before,particularly for p-block *** findings provide new insights into the direct catalyticconversion of CO_(2)emissions and offer strategies for the rational design of industrial-grade catalysts for medium-andhigh-temperature CO_(2)tail gas conversion.

关键词： p-block catalyst gallium oxide carbon dioxide density functional theory synergetic mechanism

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NaTiOx-modified high-nickel layered oxide cathode for stable sodium-ion batteries

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Carbon Energy 2025年第1期7卷 283-291页

作者： Yingcong Liu Xing Zhou Dongwei He Xiaowei Liu Chao Yang Dawei Xu Meilong Wang Ruitao Sun Bin Zhang Jingjing Xie Jin Han Wen Chen Ya You State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China Yibin Libode New Materials Co.Ltd SichuanChina International School of Materials Science and Engineering School of Materials Science and MicroelectronicsWuhan University of TechnologyWuhan 430070China

The O3-type layered cathode with high Ni content has attracted much attention because of its high capacity and simple synthesis ***,surface side reaction and O3-P3 phase transitions would occur during Na+insertion/extraction,resulting in unsatisfying electrochemical ***,O3-Na[Ni_(0.6)Co_(0.2)Mn_(0.2)]O_(2)(NNCM622)cathode is modified by a NaTiOx coating layer in a wet chemistry method,which reduces the parasitic reaction and facilitates Na+***,the partially doped Ti improves structural stability by restraining the irreversible multiple-phase *** a result,the modified NNCM622 cathode obtains a high specific capacity of 143.4 mAh g^(−1)and an improved capacity retention of 69%after 300 *** work offers new prospects for stabilizing the NNCM622 cathode with a feasible coating strategy.

关键词： cathode high-nickel layered oxides sodium-ion battery surface modification

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