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Experimental Study on Impingement Processes of Fuel Sprays on Biomimetic Structured Surfaces

Journal of Bionic Engineering 2024年第1期21卷 362-373页

作者： Yanling Chen Liang Guo Wanchen Sun Yuying Yan Rong Xuan Junfeng Zhang State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchun 130025China Faculty of Engineering University of NottinghamNottingham NG72RDUK

To improve the controllability of the wall-wetting process after the fuel spray-wall impingement in internal combustion engines,the methods of laser etching,chemical etching and surface free energy modification are used to prepare biomimetic structured surfaces with different *** impingement processes of diesel and n-butanol sprays on the walls under different conditions are experimentally *** the surface oleophilicity increases,the spreading radius of wall-impinging sprays *** about 5 s after the fuel injections,the fuel spray droplets hit the walls for the first time,and the secondary breakup and rebound *** mixture concentrations of different fuels hitting the various walls reach the peak *** a higher surface temperature,the peak value of the mixture concentration is mainly related to the heat flux to the fuel droplets in different boiling regimes from the metal *** concentration of the air–fuel mixture in the near wall region increases with increasing surface oleophilicity,increasing wall temperature and decreasing ambient *** with diesel,n-butanol presents a higher air–fuel mixture concentration in the near wall region.

关键词： Spray-wall impingement Morphological development Air-fuel mixture concentration Surface wettability Wall temperature:Ambient pressure

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MPC‑Based Coordinated control of Gear Shifting Process for a Power‑split Hybrid Electric Bus with a Clutchless AMT

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Chinese Journal of Mechanical Engineering 2022年第6期35卷 377-389页

作者： Tong Liu Xiaohua Zeng Dafeng Song State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchun 130025China

Two-speed clutchless automated manual transmission(AMT)has been widely implemented in electric vehicles for its simple structure and low *** contrast,due to the complex response characteristics of powertrain,utilizing clutchless AMT in a hybrid power system comes with complex coordination control *** order to address these issues,a power-split hybrid electric bus with two-speed clutchless AMT is studied in this paper,and a coordinated control method based on model predictive control(MPC)is used in gear shifting control strategy(GSCS)to improve gear shifting quality and reduce system ***,the dynamic model of power sources and other main powertrain components including a single planetary gear set and AMT are established on the basis of data-driven and mechanism modeling ***,the GSCS is put forward using the segmented control idea,and the shifting process is divided into five phases,including(I)unloading of drive motor,(II)shifting to neutral gear,(III)active speed synchronization by drive motor,(IV)engaging to new gear,and(V)resuming the drive motor’s power,among which the phases I and V have evident impact on the system ***,the MPC-based control method is adopted for these phases,and the fast compensation of driving torque is realized by combining the prediction model and quadratic programming *** simulation results show that the proposed GSCS can effectively reduce shift jerk and improve driving *** research proposes a coordinated control strategy of two-speed clutchless AMT,which can effectively improve the smoothness of gear shifting and provides a reference for the application of two speed clutchless AMT in power-split hybrid powertrains.

关键词： Power-split hybrid electric bus Shift jerk Model predictive control

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Micro-structure evolution, precipitation behavior and strengthening mechanism of Ni-Cr-Mo system steel fabricated via laser powder bed fusion and subsequent quenching control

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Chinese Journal of Aeronautics 2025年第3期38卷 560-592页

作者： Qing WANG Deyin KONG Shihui ZHOU Xingran LI Zhihui ZHANG The Key Laboratory of Bionic Engineering(Ministry of Education) Jilin UniversityChangchun 130025China Weihai Institute for Bionic Jilin UniversityWeihai 264402China State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchun 130025China

High-performance 24CrNiMo steel was fabricated using Laser Powder Bed Fusion (LPBF). Subsequent quenching treatment was applied and the influence of quenching temperatures on micro-structure evolution and properties was systematically characterised and analysed. The micro-structure of the as-built steel consisted of two parts. The first part comprised martensite with twins combined with ω-Fe nano-particles, and the second part consisted of lower bainite in the molten pool, as well as upper bainite, granular bainite and tempered martensite in the heat-affected zone. With the quenching temperatures varying from 800℃ to 950℃, the micro-structure gradually transformed from acicular ferrite + martensite to tempered martensite +θ-Fe3C carbides, and the grain size exhibited noticeable growth. Moreover, quenching treatments could eliminate the anisotropy and inhomogeneity of the micro-structure. The rod-shaped nanosized η-Fe2C and θ-Fe3C precipitates were clearly observed, which were converted from ω-Fe and distributed at multiple angles in the lath. The size and number of nano-precipitates, triggered by the high self-tempering degree of martensite, gradually increased. The relationships among grain size, the twins, dislocation density and nano-precipitation and the dramatically improved performance of quenched samples were analysed using strengthening mechanisms. After quenching at 850℃, the as-built 24CrNiMo steel attained ultra-high mechanical properties including hardness, Ultimate Tensile Strength (UTS), Elongation (El) and impact energy with values of 480.9 HV_(1), 1611.4 MPa, 9.8% and 42.8 J, respectively. Meanwhile, both the wear and thermal fatigue resistance increased by approximately 40%. This study demonstrated that LPBF-fabricated 24CrNiMo steel, with matching good performances, can be achieved using a subsequent one-step quenching process.

关键词： Laser powder bed fusion 24CrNIMo steel Quenching control Micro-structure evolution Precipitate Comprehensive properties Strengthening mechanisms

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Torque allocation of four-wheel drive EVs considering tire slip energy

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Science China(Information Sciences) 2022年第2期65卷 61-74页

作者： Bingzhao GAO Yongjun YAN Hong CHU Hong CHEN Nan XU State Key Laboratory of Automotive Simulation and Control Jilin University Clear Energy Automotive Engineering Center Tongji University

With the increasing peak torque of the in-wheel motor, the tire slip energy dissipation becomes as considerable as the motor energy loss. The actuation redundancy in four-wheel drive electric vehicles has the innate advantage of reducing the energy dissipation of the tire slip according to different criteria. This study innovatively optimizes the energy loss of the motor and the slip energy consumption of the tire under a unified framework. A more accurate calculation model of the tire slip force and slip energy is adopted in the cost function. Its feasibility and potential are shown through simulation case studies based on different road adhesion coefficients among three allocation methods: considering both motor energy loss and tire slip loss, only considering the motor energy loss, and only considering the axis load distribution. The simulation results demonstrate that the torque allocation method considering both motor energy loss and tire slip loss can dramatically reduce the tire slip energy and tire wear with an acceptable motor energy efficiency sacrifice compared to the present allocation algorithms.

关键词： control allocation four-wheel drive electric vehicles tire slip energy model multi-objective optimization

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Structural Topology and Dynamic Response Analysis of an Electric Torque Vectoring Drive-Axle for Electric Vehicles

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automotive Innovation 2022年第2期5卷 164-179页

作者： Junnian Wang Shoulin Gao Yue Qiang Meng Xu Changyang Guan Zidong Zhou State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchunChina

In-wheel motor-drive electric vehicles have the advantage of independently controllable wheel torque and the disadvantages of unsprung mass rise and power *** address the disadvantages,a centralized layout electric torque vectoring drive-axle system(E-TVDS)with dual motors is proposed,which can realize arbitrary distribution of driving torque between the left and right ***,the speed and torque distribution principle of E-TVDS based on velocity diagram are analyzed,and a virtual prototype of the whole vehicle with basic gear ratio relation model of the E-TVDS is built for simulation to verify the theoretical results and the basic effect of E-TVDS on the steering performance of the ***,the charac-teristics of 36 types of the novel E-TVDS topology structure are compared and analyzed,and the optimal structure scheme is ***,the accurate multiple degrees of freedom dynamic model for the optimal structure is established by using the bond graph method,and its dynamic response characteristics are *** results show that the vehicle equipped with the proposed E-TVDS can distribute the driving torque with the almost identical amount but opposite sign between the left and right wheels in any direction,and varying amount according to different chassis dynamics control requirements,and the torque response performance is great with little delay and *** function and dynamic response of the proposed E-TVDS show that it has potential application value for various performance improvements of electric vehicles.

关键词： Electric vehicle Torque vectoring Differential Structural topology Bond graph

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Performance Evaluation Method for Automated Driving System in Logical Scenario

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automotive Innovation 2022年第3期5卷 299-310页

作者： Peixing Zhang Bing Zhu Jian Zhao Tianxin Fan Yuhang Sun State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchunChina

With the continuous improvement of automated driving technology,how to evaluate the performance of an automated driving system is attracting more and more ***,with the creation of scenario-based test methods,the traditional evaluation index based on a single test can no longer meet the requirements of high-level safety verification for automated driving system,and the performance evaluation of such a system in logical scenarios will be the *** on the scenario-based test method and Turing test theory,a performance evaluation method for an automated driving system in the whole parameter space of a logical scenario is *** logical scenario parameter space is partitioned according to the risk degree of concrete scenario,and the evaluation process in different zones are ***,the anthropo-morphic index in the safe zone and the collision-avoidance index in the danger zone are defined by comparing test results of human driving and ideal vehicle *** front vehicle low-speed and cut-out scenarios as examples,two automated driving algorithms are tested in the virtual environment,and the test results are evaluated both by the proposed method and by human *** results show that the results of the proposed method are consistent with the subjective feelings of humans;additionally,it can be applied to scenario-based tests and the verification process of an automated driving system.

关键词： Automated driving system Logical scenario Performance evaluation Anthropomorphic index

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Research on the Driving Capability Evaluation Method Basing on the Parallel Driving System for Automated Vehicles 2

Research on the Driving Capability Evaluation Method Basing ...

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2nd IEEE International Conference on control, Electronics and Computer Technology, ICCECT 2024

作者： Ma, Wenxiao Sun, Bohua Luo, Tong Wang, Zhuofan Li, Wenjin Jilin University State Key Laboratory of Automotive Simulation and Control Changchun China

ISBN: (纸本)9798350380958

In order to solve the time cost and safety issues brought by testing the driving capability of drivers in real scenarios, this paper develops a hardware in the loop virtual simulation platform based on the parallel driving system between humans, vehicles, and roads, and realizes the evaluation of the driving capability of virtual drivers. Based on BP neural network, we establish a virtual driver driving capability evaluation model. Combining virtual environment and hardware in the loop system for verification, the experimental results show that the virtual vehicle controlled by the virtual driver model and the real vehicle have synchronization, which verifies the effectiveness of the parallel driving system among humans, vehicles, and roads. The virtual driver driving capability evaluation model has high identification accuracy and can accurately output the results of virtual driver driving capability evaluation. © 2024 IEEE.

关键词： simulation platform

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Fatigue and impact analysis and multi-objective optimization design of Mg/Al assembled wheel considering riveting residual stress

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Frontiers of Mechanical Engineering 2022年第3期17卷 281-301页

作者： Wenchao XU Dengfeng WANG State Key Laboratory of Automotive Simulation and Control Jilin UniversityChangchun130022China

The multi-material assembled light alloy wheel presents an effective lightweight solution for new energy vehicles,but its riveting connection remains a *** address this problem,this paper proposed the explicit riveting-implicit springback-implicit fatigue/explicit impact sequence coupling simulation analysis method,analyzed the fatigue and impact performance of the punching riveting connected magnesium/aluminum alloy(Mg/Al)assembled wheel,and constructed some major evaluation *** accuracy of the proposed simulation method was verified by conducting physical experiments of single and cross lap *** punching riveting process parameters of the assembled wheel joints were defined as design variables,and the fatigue and impact performance of the assembled wheel was defined as the optimization *** connection-performance integration multi-objective optimization design of the assembled wheel considering riveting residual stress was designed via Taguchi experiment,grey relational analysis,analytic hierarchy process,principal component analysis,and entropy weighting *** optimization results of the three weighting methods were compared,and the optimal combination of design variables was *** fatigue and impact performance of the Mg/Al assembled wheel were effectively improved after optimization.

关键词： magnesium/aluminum assembled wheel riveting residual stress fatigue analysis impact analysis multi-objective optimization

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High Robustness Current Measurement Error Compensation of SPMSM Drives Based on Discrete Fourier Transform 7

High Robustness Current Measurement Error Compensation of SP...

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7th IEEE International Electrical and Energy Conference, CIEEC 2024

作者： Long, Jiang Hu, Yunfeng Gong, Xun College of Telecommunications Engineering Jilin University State Key Laboratory of Automotive Simulation and Control Changchun China College of Artificial Intelligence Jilin University State Key Laboratory of Automotive Simulation and Control Changchun China

ISBN: (纸本)9798350359558

Accurate measurement of current feedback is an important prerequisite for high performance permanent magnet synchronous motor (PMSM) drive systems. For the actual control system, due to the thermal drift, aging, nonlinearity and some other factors of the current sensors and the corresponding conditioning circuits, current measurement error will occur and correspondingly will result in torque and speed ripples. To overcome this issue, an online current measurement error compensation (CMEC) method for PMSM drive system is proposed in this paper. Firstly, the influence of different kinds of current measurement errors, the offset error and scaling error, is analyzed from the perspective of open loop control. Secondly, a Discrete Fourier Transform (DFT) based CMEC method is proposed. Finally, the effectiveness of the proposed method is validated on a 1kW commercialized servo motor test rig, results show that the proposed method can reduce 80% of the current ripple. © 2024 IEEE.

关键词： Discrete Fourier transforms

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simulation study on stratification and homogeneous combustion of an H2O2-ethanol/gasoline combined injection engine 5

Simulation study on stratification and homogeneous combustio...

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5th International Conference on Mechanical Engineering and Materials, ICMEM 2024

作者： Sun, Ping Zhang, Jufang Yu, Xiumin Li, Decheng College of Automotive Engineering Jilin University Changchun130022 China State Key Laboratory of Automotive Simulation and Control Jilin University Changchun130022 China State Key Laboratory of Automotive Simulation and Control Jilin University Renmin Street 5988 Changchun130022 China

ISBN: (数字)9781510688971

ISBN: (纸本)9781510688964

Due to the imperfect fuel characteristics, the specific fuel consumption of ethanol fuel was larger than that of gasoline, which limited the application of ethanol fuel in the engine field. H2O2 is a strong activity additive to regulate fuel properties. In this paper, the Converge simulation platform was used to study the effects of H2O2 additive on temperature field distribution and micro-active radicals of an SI combined injection engine fueled by ethanol/gasoline under the stratification and homogeneous combustion. The research results showed that the H2O2 additive could effectively promote flame core formation and development and have a more significant effect on the stratification combustion. Considering the whole power stroke, the combustion of the homogeneous mixture was more complete, the active groups were more, the heat loss was less, and the output power of the engine was greater. In general, 20% H2O2 additive plus DIT = 300°CA BTDC could contribute to the power and ultra-low emissions of the engine. © 2025 SPIE.

关键词： Flame research

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