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Performance analysis on mechanical and machinability attributes of Al6061-B4C-T6 composites processed via hot extrusion

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Proceedings of the Institution of mechanical Engineers, Part B: Journal of engineering Manufacture 2024年第9期238卷 1386-1400页

作者： Tinga, Sibel Karakoç, Halil Yağmur, Selçuk Saravana Kumar, M. Şeker, Ulvi Çıtak, Ramazan Department of Metallurgy and Materials Engineering Gazi University Ankara Turkey Department of Mechanical Program Hacettepe University Ankara Turkey Department of Manufacturing Engineering Gazi University Ankara Turkey Graduate Institute of Manufacturing Technology National Taipei University of Technology Taipei Taiwan

In this study, composite materials with Al6061 alloy matrix and B4C particles reinforcement were produced by hot extrusion process. Fabricated composites were examined for the mechanical and machinability attributes. Al6061 alloy powders (4C particles (4C (3%, 6%, and 9% by weight) of and then cold pressed under 200 MPa pressure. The cold pressed powder metal block was extruded hot after preheating at 550°C for 1 h. Further, the composites were subjected to T6 aging heat treatment after hot extrusion. Microstructure, density, hardness, tensile strength, and wear properties were examined. The effects of cutting speed and cutting force on the machinability were also investigated. In addition, surface roughness and chips formation were examined. High density (99.6%) values were achieved with the extrusion process. With increasing B4C particles ratio, the hardness and tensile values were increased which was substantiated by the fracture morphology of the tensile specimens. It has been observed that tool smearing was high in the machining of the low-reinforced (3% B4C) composite. The highest cutting force was measured as 236 N at a feed rate of 0.27 mm/rev and a cutting speed of 250 m/min. It has also been observed that the average surface roughness decreased with increasing cutting speed and it increased with increasing feed rate. © IMechE 2023.

关键词： Microstructure

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manufacturing process design for cellular structure used as impact energy absorbers 4

Manufacturing process design for cellular structure used as ...

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4th International Symposium on Advances and Innovation in mechanical engineering, ISAIME 2023

作者： Komara, Asep Indra Setiawan, Rachman Budiwantoro, Bagus Doctoral Program of Mechanical Engineering Faculty of Mechanical and Aerospace Engineering Institut Teknologi Bandung Bandung Indonesia Faculty of Mechanical and Aerospace Engineering Institut Teknologi Bandung Bandung Indonesia Manufacturing Design Engineering Department Politeknik Manufaktur Bandung Bandung Indonesia

The application of passive safety technology in vehicles is generally through impact-absorbing structures. This technology has been widely applied to trains, planes, and cars to protect passengers from fatal accidents. Cellular structures are defined by a unit cell that combines material, space, and unit cell repetition to obtain a large structure. It is selected as the base structure of the impact energy absorber for its potentially high specific energy absorption (SEA]. Such a structure poses a challenge in its manufacturing method. This study examines alternative manufacturing processes for cellular structures designed as impact absorbers, and then selects and develops an effective and efficient manufacturing method to produce these cellular structures. Several alternative manufacturing methods were chosen to exercise the use of a combined plaster molding technology and additive manufacturing for prototyping. manufacturing process simulation studies were conducted using Altair Inspire Cast software to determine the success of the casting process. The final stage is to carry out the process of making cell structures and evaluating the results. This work results in an effective manufacturing process design to be implemented throughout the production stage. Furthermore, for mass production, mold patterns may be replaced by using injection molding. © 2025 Institute of Physics Publishing. All rights reserved.

关键词： Injection molding

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Designing manufacturing Enterprises System for Industry 4.0

Designing Manufacturing Enterprises System for Industry 4.0

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IISE Annual Conference and Expo 2024

作者： Garbie, Ibrahim Garbie, Muhammad Department of Mechanical Engineering Industrial Engineering Program College of Engineering Helwan University Cairo Egypt Department of Industrial Systems and Manufacturing Engineering Texas Tech University LubbockTX United States

ISBN: (纸本)9781713877851

Currently, researchers are concentrating their attention on design for manufacturing, design for assembly, design for cost and design for quality, design for complexity, design for reconfiguration, design for sustainability, and design for X…etc., but they do not mention design manufacturing enterprises system for Industry 4.0. The design manufacturing enterprises system for Industry 4.0 is a systemic approach that simultaneously identifies elements and components for designing manufacturing enterprises for Industry 4.0, taking into consideration the new urgency of adopting Industry 4.0 and the challenges and risk management for implementing Industry 4.0. In this paper, the designing analysis and level will be presented by identifying the relative importance of urgent adoption and the challenges of implementing Industry 4.0. © IISE Annual Conference and Expo *** rights reserved.

关键词： Smart manufacturing

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Sustainability of manufacturing Enterprises: A Psychological Perspective of Linking manufacturing Layers

Sustainability of Manufacturing Enterprises: A Psychological...

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IISE Annual Conference and Expo 2024

ISBN: (纸本)9781713877851

As sustainability/sustainable development (S/SD) is still considered the buzzword in manufacturing environments, particularly after showing up and joining Industry 4.0 (I4.0), S/SD is prescribed to be embraced as one of the major perspectives of actualizing I4.0. manufacturing, in common, is separated into three primary streams or layers. These layers are represented by machine design (MD), manufacturing processes (MP), and manufacturing systems (MS). All these layers constitute manufacturing enterprises. Although these layers coincide or overlap at one point, there's a psychological link between them. The primary layer is called the core and is dependable for designing machine components. The second layer is called the chosen layer, and it is represented by the manufacturing process with which generation operations will be adopted. The final layer could be a given one and is utilized to demonstrate which manufacturing system can be chosen. This paper aims to discover the S/SD for these layers and the psychological interface between them. In this paper, components of these three layers will be distinguished and analyzed, and the S/SD index of linking these layers through a psychological perspective will be proposed and outlined independently and universally. © IISE Annual Conference and Expo *** rights reserved.

关键词： Smart manufacturing

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manufacturing of PEEK-PDMS Composite Materials for Intervertebral Disc Implants 23

Manufacturing of PEEK-PDMS Composite Materials for Intervert...

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23rd International Conference on Electronics Packaging, ICEP 2024

作者： Mie, Heng-Ching Liu, Yu-Chen Mizuno, Jun National Cheng Kung University Department Of Materials Science And Engineering Taiwan National Cheng Kung University Program On Smart And Sustainable Manufacturing Academy Of Innovative Semiconductor And Sustainable Manufacturing Taiwan National Cheng Kung University Department Of Mechanical Engineering Taiwan

ISBN: (纸本)9784991191176

The current treatment approach for lower back pain caused by intervertebral disc (IVD) degeneration involves the use of PEEK (polyether ether ketone) polymer or titanium alloy based spinal cages to replace the degenerated IVD. However, this method not only restricts the natural mobility of the vertebrae but also fails to mimic the structure and function of the human IVD with a single material. Additionally, the use of high-hardness materials may lead to vertebral settling, further contributing to lower back pain. Therefore, this study is dedicated to utilizing high-biocompatibility polymer (PEEK and Polydimethylsiloxane (PDMS)) composites to create an artificial IVD closely mimics the real intervertebral disc. Through adjusting the manufacture parameters, the proportion of PEEK and PDMS, and the porosity we were able to achieve the elastic modulus that is close to those of humans' IVD. Furthermore, the dual-layer structure can better replicate the functions and structure of human intervertebral disc then spinal cage. © 2024 Japan Institute of Electronics Packaging.

关键词： Polydimethylsiloxane

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Integrating a Small-Scale Adaptive Solar Drying Systems with Nichrome Wire for Processing Dried Moro-Moro Fish

Integrating a Small-Scale Adaptive Solar Drying Systems with...

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2024 IEEE Sustainable Power and Energy Conference, iSPEC 2024

作者： Gulben, Karell Keith P. Salat, Datu Al-Ashari J. Boddie, Basilio Corleone U. Cayme, Liregine Sobretodo Boloron, Nino Louie Reyes Tayactac, Reylina Garcia Mapúa Malayan Colleges Mindanao Mechanical Engineering Program Davao Philippines Mapúa Malayan Colleges Mindanao School of Mechanical Manufacturing and Energy Engineering Mapúa University School of Graduate Studies Intramuros Manila Davao City Philippines Mapúa Malayan Colleges Mindanao Central Mindanao University Bukidnon Philippines School of Mechanical Manufacturing and Energy Engineering Mapúa University School of Graduate Studies Intramuros Manila Philippines

ISBN: (纸本)9798350395075

This study evaluates a small-scale adaptive solar drying system using nichrome wire to enhance the drying process for Moro-moro fish. The nichrome wire's rapid heating accelerates drying, reduces exposure to pests, and mitigates issues like climate variations and uneven drying. Although mechanical dryers exist, their high costs and limited efficiency restrict use. This adaptable system provides a sustainable and effective method of preserving fish by optimizing drying through steady heat and moisture control. © 2024 IEEE.

关键词： Moisture control

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Modeling of an external force estimator for an end-effector of a robot by neural networks

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Journal of the Chinese Institute of Engineers, Transactions of the Chinese Institute of Engineers,Series A 2023年第8期46卷 895-904页

作者： Junplod, Goragod Kornmaneesang, Woraphrut Chen, Shyh-Leh Wongsa, Sarawan Department of Control Systems and Instrumentation Engineering King Mongkut’s University of Technology Thonburi Bangkok Thailand International Bachelor Program in Engineering Yuan Ze University Taoyuan Taiwan Department of Mechanical Engineering National Chung Cheng University Chiayi Taiwan Advanced Institute of Manufacturing with High-Tech Innovations National Chung Cheng University Chiayi Taiwan

This paper proposes a method to estimate external forces at the tip of a robot end-effector by using a neural network model. In order to avoid the use of an expensive force sensor in the training purpose, the proposed method implements the indirect training method by including the inverse dynamic model of the robot manipulator to the training algorithm with available information from a default robot system. In this method, the robot dynamics equations are necessary for the training, therefore a disturbance observer is adopted to deal with the existing uncertainties and errors. The performance of the proposed estimation method is evaluated through experiments of a 5-DOF robotic experimental platform, comparing to another existing estimation method using recurrent neural network with a type-1 disturbance observer for the external force estimation. The estimation results show that the behavior of the estimated external forces strongly correlates with the applied external forces and the proposed method is superior to the other method. © 2023 The Chinese Institute of Engineers.

关键词： Recurrent neural networks

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Enhancing Agricultural Efficiency and Sustainability Through Smart Direct Couple Motor Operated Valve: A Technological Innovation for Automated Irrigation and Fertilization

SSRN

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SSRN 2024年

作者： Nugraha, Muhamad Hanhan Hanhan Rabbika, Anes Inda Rusdja, Andy Permana Bustomi, Ahmad Mechanical Engineering Study Program Mechanical Engineering Department State Polytechnic of Jakarta Depok16425 Indonesia Manufacturing Engineering Technology Study Program Mechanical Engineering Department State Polytechnic of Jakarta Depok16425 Indonesia Mechanical Engineering Study Program Faculty of Engineering Mayasari Bakti University Tasikmalaya46196 Indonesia

This research introduces the Smart Direct Couple Motor Operated Valve (SDCMOV), designed to enhance agricultural efficiency and sustainability. SDCMOV automates the distribution of water and fertilizers in vegetable farming, reducing labor intensity and inefficiencies. The system addresses key issues such as minimizing musculoskeletal disorders (MSDs) among farmers and ensuring consistent nutrient delivery for optimal plant growth. Energy-efficient, environmentally friendly, and remotely controllable via mobile devices, SDCMOV significantly improves irrigation and fertilization processes. Experimental results suggest that SDCMOV is a viable solution for sustainable and modern agricultural practices, particularly in developing countries. © 2024, The Authors. All rights reserved.

关键词： Irrigation

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The Effect of ADAS System on Driving Safety in a Heavy Electric Vehicle 7

The Effect of ADAS System on Driving Safety in a Heavy Elect...

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7th International Conference on Electric Vehicular Technology, ICEVT 2022

作者： Hidayati, Noor Prasetya, Sonki Handaya, Devi Kamal, Dianta Mustofa Labibah, Shenni Meila Khalda Politeknik Negeri Jakarta Applied Undergraduate Study Program of Manufacturing Engineering Depok Indonesia Politeknik Negeri Jakarta Diploma 3 in Mechanical Engineering Study Program Depok Indonesia Politeknik Negeri Jakarta Magister of Manufacturing Technology Engineering Depok Indonesia Politeknik Negeri Jakarta Study Program of Energy Conversion Engineering Depok Indonesia

ISBN: (数字)9781665409421

ISBN: (纸本)9781665409421

The use of intelligent technology has been widely applied to vehicles. ADAS (Advanced Driver Assistance System) is one of the smart features embedded in vehicles, generally directed to assist in driving a vehicle and for safety, such as braking. The development of ADAS is the first step toward an autonomous vehicle system. The braking system currently relies on several detectors, namely Radar, LiDAR, and cameras. The current use of ADAS usually uses a radar system or the integration of radar and cameras. This article aims to analyze the impact of using ADAS in braking assistance with the help of a stereo camera as the object detector to know how much influence intelligent systems for ADAS in driving. Several speeds are compared to see the vehicle's response and the effect of the applied speed with the camera properly. The results show that the speed response can be increased by 0.3 seconds to reduce the delay in the driver's awareness response to identify the object in front of him. Furthermore, the use of a camera-based system as a tool in ADAS in this study can be used for medium speeds of about 50 km/hour. © 2022 IEEE.

关键词： Advanced driver assistance systems

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Photocatalytic bio-inspired PDA-RGO/g-C3N4 nanocomposite incorporated PES membrane for removal of environmental antibiotic pollutants

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Journal of Chemical Technology and Biotechnology 2024年第6期99卷 1401-1413页

作者： Govardhanan, B. GokulaKrishnan, S.A. Arthanareeswaran, G. Ashok, M. Chen, Yong-Song Taweepreda, W. Membrane Research Laboratory Department of Chemical Engineering National Institute of Technology Tiruchirappalli Tiruchirappalli India New Generation Materials lab Department of Physics National Institute of Technology Tiruchirappalli Tiruchirappalli India Department of Mechanical Engineering and Advanced Institute of Manufacturing with High-tech Innovations National Chung Cheng University Chiayi County Taiwan Polymer Science Program Division of Physical Science Faculty of Science Prince of Songkla University Hat-Yai Thailand

BACKGROUND: Membrane technology makes it more suitable for the treatment of environmental polluted organic wastewater. Membrane fouling is one of the major concerns in commercial membranes. To overcome this issue, photocatalytic nanomaterials are embedded into the membrane to enhance its surface nature and reusability. In this investigation, polydopamine functionalized graphene oxide (PDA-RGO), graphite carbon nitride (g-C3N4) and PDA-RGO/g-C3N4 nanomaterials were incorporated within polyethersulfone membrane fabricated via a phase inversion technique. These as-prepared membranes’ functional groups and surface morphologies were investigated by Fourier transform infrared (FTIR) spectroscopy, atomic force microscopy (AFM) and field emission electron microscopy (FESEM). These as-prepared membranes were investigated for photocatalytic activity under visible-light-driven photodegradation by environmental pollutants such as Rhodamine B (RhB) and Norfloxacin (NOR). RESULTS: Compared with pristine PES membrane, the PDA-RGO/g-C3N4-PES nanocomposite membrane showed higher photocatalytic activity for Rhodamine B 94.6% and Norfloxacin 96.8%, also reached greater water flux 189 L m−2 h−1. Therefore, the bio-inspired nanocomposite-modified PDA-RGO/g-C3N4 photocatalytic membrane could have huge potential in processing environmentally polluted water. CONCLUSIONS: PDA-RGO/g-C3N4-PES nanocomposite membrane improved the membrane hydrophilicity, water flow, anti-fouling performance, rejection studies and photocatalytic degradation than the pristine membrane. The synergistic result of PDA-RGO and g-C3N4 exhibits better photodegradation efficiency of the membrane towards environmental pollutants. © 2024 Society of Chemical Industry (SCI). © 2024 Society of Chemical Industry (SCI).

关键词： Nanocomposites

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