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Phase-field simulation of precipitation kinetics and creep properties of Ni-Al-Cr/Ta superalloys

science China(Technological sciences) 2024年第4期67卷 1139-1150页

作者： YANG ShuaiGe ZHANG Zan ZHUO JiCheng LONG HongLi LI YongSheng National Key Laboratory of Advanced Casting Technologies MIIT Key Laboratory of Advanced Metallic and Intermetallic Materials TechnologyEngineering Research Center of Materials Behavior and DesignMinistry of EducationNanjing University of Science and TechnologyNanjing 210094China

The precipitation kinetics ofγ'-Ni_(3)(Al,Ta)phase and creep properties of Ni-15Al-x Ta at.%superalloys are investigated by the crystal plasticity phase-field *** results show that the high Ta content brings a lower creep strain for the deceleration and steady creep stage,while the creep lifetime is *** large external strain intensifies the creep damage and shortens the creep life of Ni-15Al-3Ta at.%*** kinetics evolution and elements distribution are revealed in the quaternary Ni-10Al-8.5Cr-xT a(x=1.5 at.%,2.0 at.%,2.5 at.%)superalloys by the multi-component phase-field *** anti-phase boundary(APB)changes the coarsening mechanism ofγ'phase,and Ta promotes the precipitation ofγ'phase with an increasing volume fraction and particle *** composition difference betweenγ'andγphases increases with the rising of Ta content,the strong partitioning of Ta toγ'phase strengthens the partitioning of Ni and Cr toγmatrix,and Ta shows a superiority than Al in the lattice site occupation of L1_(2)-Ni_(3)(Al,X)*** an importantγ'phase forming element,the optimization of Ta content is essential for improving the mechanical properties of Ni-based superalloys.

关键词： Ni-Al-Ta alloys creep properties kinetics phase-field

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Investigation of control effects of end-wall selfadaptive jet on three-dimensional corner separation of a highly loaded compressor cascade

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Chinese Journal of Aeronautics 2024年第6期37卷 109-126页

作者： Hejian WANG Bo LIU Xiaochen MAO Botao ZHANG Zonghao YANG School of Power and Energy Northwestern Polytechnical UniversityXi’an 710129China The National Key Laboratory of Science and Technology on Aerodynamic Design and Research Xi’an 710129China Taihang Laboratory Chengdu 610000China

To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive *** single EW slotted schemes(EWS1 and EWS2),alongside a combined(COM)scheme featuring double EW slots,were *** results reveal that the EW slot,driven by pressure differentials between the pressure and suction sides,can generate an adaptive jet with escalating velocity as the operational load *** high-speed jet effectively re-excites the local low-energy fluid,thereby mitigating the corner ***,the EWS1 slot,positioned near the blade leading edge,exhibits relatively low jet velocities at negative incidence angles,causing jet separation and exacerbating the corner ***,the EWS2 slot is close to the blade trailing edge,resulting in massive low-energy fluid accumulating and separating before the slot outlet at positive incidence *** contrast,the COM scheme emerges as the most effective solution for comprehensive corner separation *** can significantly reduce the total pressure loss and improve the static pressure coefficient for the ORI blade at 0°-4° incidence angles,while causing minimal negative impact on the aerodynamic performance at negative incidence ***,the corner stall is delayed,and the available incidence angle range is broadened from -10°--2°to -10°-4°.This holds substantial promise for advancing the aerodynamic performance,operational stability,and load capacity of future highly loaded compressors.

关键词： Three-dimensional corner separation End-wall adaptive jet Total pressure loss Highly loaded compressor cascade Compressors

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Reconstruction of particle distribution for tomographic particle image velocimetry based on unsupervised learning method

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Particuology 2024年第10期93卷 349-363页

作者： Duanyu Zhang Haoqin Huang Wu Zhou Mingjun Feng Dapeng Zhang Limin Gao School of Energy and Power Engineering University of Shanghai for Science and TechnologyShanghai200093China Shanghai Key Laboratory of Multiphase Flow and Heat Transfer for Power Engineering University of Shanghai for Science and TechnologyShanghai200093China National Key Laboratory of Aerodynamic Design and Research Northwestern Polytechnical UniversityXi'an710072China

The development of deep learning has inspired some new methods to solve the 3D reconstruction problem for Tomographic Particle Image Velocimetry (Tomo-PIV). However, the supervised learning method requires a large number of data with ground truth as training information, which is very difficult to gather from experiments. Although synthetic datasets can be used as alternatives, they are still not exactly the same with the real-world experimental data. In this paper, an Unsupervised Reconstruction Technique based on U-net (UnRTU) is proposed to reconstruct volume particle distribution explicitly. Instead of using ground truth data, a projection function is used as an unsupervised loss function for network training to reconstruct particle distribution. The UnRTU was compared with some traditional algebraic reconstruction algorithms and supervised learning method using synthetic data under different particle density and noise level. The results indicate that UnRTU outperforms these traditional approaches in both reconstruction quality and noise robustness, and is comparable to the supervised learning methods AI-PR. For experimental tests, particles dispersed in cured epoxy resin are moved by an electric rail with a certain speed to obtain the ground truth data of particle velocity. Compared with other algorithms, the reconstructed particle distribution by UnRTU has the best reconstruction fidelity. And the accuracy of the 3D velocity field estimated by UnRTU is 12.9% higher than that from the traditional MLOS-MART algorithm. It demonstrates significant potential and advantages for UnRTU in 3D reconstruction of particle distribution. Finally, UnRTU was successfully applied to the high-speed planar cascade airflow field, demonstrating its applicability for measuring complex fluid flow fields at higher particle density.

关键词： Tomographic particle image velocimetry 3D reconstruction Unsupervised learning Convolutional neural network

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Strengthening in gradient TiAl alloys

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Journal of Materials science & technology 2023年第35期166卷 98-105页

作者： P.Li Y.Chen X.Liu X.H.Wang F.R.Chen Z.X.Qi G.Zheng H.G.Xiang G.Chen National Key Laboratory of Advanced Casting Technologies MIIT Key Laboratory of Advanced Metallic and Intermetallic Materials TechnologyEngineering Research Center of Materials Behavior and DesignMinistry of EducationNanjing University of Science and TechnologyNanjing210094China

Gradient structure is emerging as an effective strategy to fabricate metals with remarkable mechanical performance,but have not been verified in intermetallic compounds for high-temperature *** experiments and atomic simulations,we show that a typical intermetallic TiAl alloy with gra-dient structure has a significant strengthening effect both at room temperature and high *** room-temperature compressive strength of TiAl alloys with gradient grain obtained by additive man-ufacturing is 2.57 GPa,which is∼2.7 times as strong as that with equiaxed *** strengthening effect is attributed to more sessile dislocations in gradient structure caused by the intersections of mul-tiple slip systems in gradient *** importantly,the strengthening effect is still effective at high temperatures and the compressive strength is 1.28 GPa at 750°*** simulation results show that this strengthening effect is due to the increased Hirth dislocation at high *** study expands the applications of TiAl alloys for load-bearing structures and provides a new strategy for improving the strength of intermetallic compounds at both room temperature and high temperatures.

关键词： TiAl alloys Strengthening Gradient grain Additive manufacturing Molecular dynamics

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Mechanical behavior of TiAl alloys

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science China(Technological sciences) 2023年第9期66卷 2457-2480页

作者： XIANG HengGao CHEN Yang QI ZhiXiang ZHENG Gong CHEN FengRui CAO YueDe LIU Xu ZHOU Bing CHEN Guang National Key Laboratory of Advanced Casting Technologies MIIT Key Laboratory of Advanced Metallic and Intermetallic Materials TechnologyEngineering Research Center of Materials Behavior and DesignMinistry of EducationNanjing University of Science and TechnologyNanjing 210094China

Intermetallic TiAl alloys attract much attention in advanced engineering fields due to their low density(3.9–4.2 g/cm3) and excellent high-temperature properties. After more than half a century of research and development, TiAl alloys have found applications in aerospace, automotive, and related industries. However, as a kind of semi-brittle materials, intermetallic TiAl alloys exhibit different mechanical behavior from metallic and ceramic materials. Thus, it is necessary to systematically understand their mechanical behavior to ensure further developments and safe engineering applications. In this paper, the principal mechanical behavior of Ti Al alloys was reviewed comprehensively, including tension, creep, fatigue, and strengthening mechanisms. The mechanical performance and the corresponding deformation mechanisms are summarized and discussed in detail. The future directions of mechanical research on TiAl alloys are also overviewed to expedite their extensive utilization in engineering fields.

关键词： TiAl tension creep fatigue strengthening mechanisms

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Strengthening and toughening bulk Ni_(2)CoFeV_(0.5) medium-entropy alloy via thermo-mechanical treatment

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Journal of Materials science & technology 2023年第20期151卷 19-29页

作者： Lei Gu Rui Hou Yi Liu Guang Chen Jihua Liu Gong Zheng Ruisheng Zhang Yonghao Zhao National Key Laboratory of Advanced Casting Technologies MIIT Key Laboratory of Advanced Metallic and Intermetallic Materials TechnologyEngineering Research Center of Materials Behavior and DesignMinistry of EducationNanjing University of Science and TechnologyNanjing 210094China

Single-phase face-centered cubic(fcc)medium-and high-entropy alloys(MEAs/HEAs)have high ductility but low yield *** this work,the microstructures of single-phase fcc Ni_(2)CoFeV_(0.5) MEAs were tailored by cold-rolling and subsequent annealing and typical heterogeneous lamella(HL)structures composed of recrystallized micro-grain lamellae(with an averaged grain size of∼4μm)and nonrecrystallized nano-/ultrafine-grain lamellae were *** tests revealed that most HL samples exhibited excellent strength and ductility *** HL sample with∼23 vol%recrystallized grains annealed at 590℃ for 1 h had a high yield strength of 1120 MPa and a good fracture elongation of 12.3%,which increased by 5%and 46%,respectively compared with those of as-rolled ***-induced yield strength increase is attributed to high-density annealing twin boundaries(TBs)in the recrystallized grains,the annihilation of mobile dislocations inside the non-recrystallized grains,and extra heterodeformation-induced strengthening produced by the HL ***-Petch relationship of Ni_(2)CoFeV_(0.5) MEA can be reasonably described by counting both TBs and grain boundaries,with lattice friction stress of 87.3 MPa and coefficient of 722.8 MPaμm1/*** work provides optional and controllable solutions for preparing MEAs/HEAs with excellent mechanical properties by low-cost and high-efficiency thermomechanical treatments.

关键词： Medium-entropy alloys Microstructures Strength and ductility Heterogeneous lamella structure Cold-rolling Annealing

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Microstructure and mechanical properties of high-pressure sintered B_(6)O-SiC nanocomposites

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Journal of Materials science & technology 2025年第1期204卷 238-244页

作者： Bin Zhang Rongxin Sun Pan Ying Song Zhao Yitong Zou Lei Sun Zihe Li Yufei Gao Mengdong Ma Lingyu Liu Chao Liu Bo Xu Center for High Pressure Science(CHiPS) State Key Laboratory of Metastable Materials Science and TechnologyYanshan UniversityQinhuangdao 066004China National Key Laboratory of Advanced Casting Technologies MIIT Key Laboratory of Advanced Metallic and Intermetallic Materials TechnologyEngineering Research Center of Materials Behavior and DesignMinistry of Education Nanjing University of Science and TechnologyNanjing 210094China Key Laboratory of Materials and Surface Technology(Ministry of Education) School of Materials Science and EngineeringXihua UniversityChengdu 610039China School of Materials Science and Engineering Faculty of Materials Metallurgy and ChemistryJiangxi University of Science and TechnologyGanzhou 341000China

Boron suboxide(B_(6)O)is recognized as a superhard material with a low mass density,high resistance to chemical wear,and excellent wear *** its desirable properties,the limited fracture tough-ness of B_(6)O restricts its application in industrial *** study presents the structural and me-chanical characterization of B_(6)O-SiC nanocomposites,which were synthesized via a high-pressure high-temperature sintering process of B_(6)O powders and SiC *** sintering process induced fragmen-tation of SiC whiskers,resulting in the homogenous distribution of SiC fragments within the B_(6)O *** increase in SiC content was observed to decrease the composite’s hardness,while initially reducing then enhancing its *** nanocomposites containing 20 wt%and 30 wt%SiC whiskers exhibited significant improvements in fracture toughness,averaging 6.5 MPa m^(1/2)and 7.0 MPa m^(1/2),respectively-approximately threefold the toughness of polycrystalline B_(6)O-while sustaining high hardness values of 36.3 GPa and 35.6 GPa on *** analyses revealed that the composites’superior me-chanical performance is due to the presence of strong grain boundaries,as well as a high density of nan-otwins and stacking *** findings demonstrate a viable method for producing B_(6)O-based nanocom-posites with enhanced hardness and toughness,potentially expanding their industrial applicability.

关键词： B_(6)O Ceramic nanocomposite Mechanical properties Microstructure

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Effect of anisotropic resistance characteristic on boundary-layer transitional flow

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Applied Mathematics and Mechanics(English Edition) 2022年第12期43卷 1935-1950页

作者： Zheng HONG Zhengyin YE Kangling WU Kun YE National Key Laboratory of Science and Technology on Aerodynamic Design and Research Northwestern Polytechnical UniversityXi'an 710072China

It is observed that the feather surface exhibits anisotropic resistances for the streamwise and spanwise *** obtain a qualitative understanding about the effect of this anisotropic resistance feature of surface on the boundary-layer transitional flow over a flat plate,a simple phenomenological model for the anisotropic resistance is established in this *** means of the large eddy simulation(LES)with high-order accurate finite difference method,the numerical investigations are *** numerical results show that with the spanwise resistance hindering the formation of vortexes,the transition from laminar flow to turbulent flow can be delayed,and turbulence is weakened when the flow becomes fully turbulent,which leads to significant drag reduction for the *** the contrary,the streamwise resistance renders the flow less stable,which leads to the earlier transition and enhances turbulence in the turbulent region,causing a drag increase for the ***,it is indicated that a surface with large resistance for spanwise flow and small resistance for streamwise flow can achieve significant drag *** present results highlight the anisotropic resistance characteristic near the feather surface for drag reduction,and shed a light on the study of bird’s efficient flight.

关键词： anisotropic resistance transitional flow drag reduction numerical simulation

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Precipitating thermally reinforcement phase in aluminum alloys for enhanced strength at 400℃

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Journal of Materials science & technology 2024年第5期172卷 71-82页

作者： Xiang Su Yuan Lei Yang Chen Hongjie Qu Zhixiang Qi Gong Zheng Xu Liu Henggao Xiang Guang Chen National Key Laboratory of Advanced Casting Technologies MIIT Key Laboratory of Advanced Metallic and Intermetallic Materials TechnologyEngineering Research Center of Materials Behavior and DesignMinistry of EducationNanjing University of Science and TechnologyNanjing 210094China School of Aviation and Mechanical Engineering Changzhou Institute of TechnologyChangzhou 213032China

Heat-resistant aluminum alloys are widely used in aerospace and automotive fields for manufacturing hot components due to their advantages in lightweight design and energy ***,the high-temperature strength of existing cast aluminum alloys is always limited to about 100 MPa at 350℃due to coarsening and transformation of strengthening ***,we reveal that the yield strength and ultimate tensile strength of the T6 state Al-8.4Cu-2.3Ce-1.0Mn-0.5Ni-0.2Zr alloy at 400◦C increase by 34%and 44%after re-aging at 300℃for 100 h,and its thermal strength exhibits distinguished ad-vantage over traditional heat-resistant aluminum *** enhanced elevated-temperature strength is attributed to the reprecipitation of the Ni-bearing T-Al_(20)Cu_(2)Mn_(3)phase,whose number density increases over one *** significant segregation of Ni,Ce,and Zr elements at the interfaces helps improve the thermal stability of the T *** thermostable T phase effectively strengthens the matrix by in-hibiting dislocation ***,a highly interconnected 3D intermetallic network along the grain boundaries can still remain after long-term re-aging at 300℃,which is conducive to imposing a drag on the grain boundaries at high *** finding offers a viable route for enhancing the elevated-temperature strength of heat-resistant aluminum alloys,which could provide expanded opportunities for higher-temperature applications.

关键词： Aluminum alloys Precipitation Thermally reinforcement phase Re-aging treatment High-temperature strength

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design strategy and relevant flow mechanisms of highly loaded 3D compressor tandem cascades

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Chinese Journal of Aeronautics 2024年第7期37卷 220-235页

作者： Xiaochen MAO Yunyu WANG Zhihua DING Hao CHENG Bo LIU School of Power and Energy Northwestern Polytechnical UniversityXi’an 710129China The National Key Laboratory of Science and Technology on Aerodynamic Design and Research Xi’an 710129China Xi’an Thermal Power Research Institute Co.Ltd Xi’an 710072China

To investigate the design strategy of highly loaded tandem cascades at both the midspan and endwall,the overall performance and flow mechanisms of four typical tandem cascades based on the optimization were analyzed from multiple perspectives *** results show that the interference effects on the Front Blade(FB)and Rear Blade(RB)should not be overlooked during the design phase,and the design strategies at the midspan and endwall are completely *** the midspan,the optimization aims to increase the interference effects and the strength of the gap jet while maintaining the same load on the FB and ***,the endwall optimal airfoil exhibits weakening interference effects,advancement of the gap jet location,and load transfer from the FB to *** further analysis of flow characteristics,the midspan optimal airfoil is beneficial for inhibiting the low-energy fluid from interacting with the suction surface of RB under the design condition,but results in earlier occurrence of corner *** endwall optimal airfoil helps suppress the development of the secondary flow and delay the onset of corner ***,by combining the benefits of these two design approaches,additional forward sweep effects are achieved,further enhancing the performance of the tandem cascade.

关键词： Tandem cascade Interference effect Vortex structure Load split Compressor

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