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Assessing the Microstructure of SnBiZn Alloys during Semisolid Treatment

Advanced engineering materials 2025年

作者： de Siqueira Simioli, Carolina de Gouveia, Guilherme Lisboa Spinelli, José Eduardo Department of Materials Science and Engineering Federal University of São Carlos Rod. Washington Luis SP São CarlosCEP 13565–905 Brazil Graduate Program in Materials Science and Engineering Federal University of São Carlos Rod. Washington Luis Km 235 SP São CarlosCEP 13565-905 Brazil

The development of new alloys for semisolid processing is a key demand of Industry 4.0, driven by the limited knowledge in this area, particularly for Sn-based alloys. The primary goal is to design alloys suitable for thixocasting and semisolid additive manufacturing. While Zn is known to influence SnBi alloys by affecting their microstructure, wettability, and intermetallic compound formation, its impact on globule size, morphology, and microstructural coarsening/stability over aging remains largely unexplored, despite the potential implications for semisolid processability and final product reliability. In this research, stability in high-temperature experiments is verified for the Sn40Bi and Sn40Bi2Zn alloys (wt%). Five different heat treatment periods of 20, 40, 60, 90, and 120 min are applied to the samples, each subjected to its respective eutectic temperature according to CALPHAD computations. The microstructure of both alloys is characterized by Sn-rich globules for times higher than 90 min, which are noticeably finer and less elongated in the Sn40Bi2Zn alloy compared to the Sn40Bi. This globule refinement in Sn40Bi2Zn alloy can be attributed to the presence of Zn needles at the dendrite boundaries that pin the Sn-rich regions and prevent them from growing freely. Over time, while Bi saturates near its solubility limit in Sn matrix at 60 min and remains stable up to 120 min, the Sn40Bi2Zn alloy exhibits a progressive increase in Bi content between 60 and 120 min, reaching the saturation level at 120 min. The Sn40Bi2Zn alloy exhibits higher globule microhardness in the 90 min samples, primarily due to Zn hardening in solid solution. © 2025 The Author(s). Advanced engineering materials published by Wiley-VCH GmbH.

关键词： Niobium alloys

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Sintering-based lithography metal additive manufacturing of chiral mechanical metamaterials with a twist

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Procedia CIRP 2025年 132卷 104-109页

作者： Ruslan Melentiev Ahmed Wagih Bram van der Heijden Gilles Lubineau Carlos A. Grande Advanced Membranes & Porous Materials Center. King Abdullah University of Science and Technology (KAUST) Thuwal 23955-6900 Saudi Arabia KAUST Catalysis Center. King Abdullah University of Science and Technology (KAUST) Thuwal 23955-6900 Saudi Arabia Mechanical Engineering Program Physical Sciences and Engineering Division King Abdullah University of Science and Technology (KAUST) Saudi Arabia Mechanics of Composites for Energy and Mobility Lab King Abdullah University of Science and Technology (KAUST) Thuwal 23955-6900 Saudi Arabia Chemical Engineering Program. Physical Science and Engineering Division King Abdullah University of Science and Technology

Metamaterials are a class of materials with extraordinary capabilities derived from their engineered structure. In 2017, Frenzel et al. (science 358, 2017) conceptualized “three-dimensional mechanical metamaterials with a twist,” which convert linear deformation into rotational motion—a mechanical response that surpasses the bounds of Cauchy continuum mechanics. However, the lack of suitable manufacturing technologies for producing metallic twist metamaterials has precluded their experimental validation and potential applications to date. Herein, 316L-stainless-steel twist metamaterials are fabricated at various scales using an emerging sintering-based technology—lithography metal manufacturing (LMM) —and their mechanical responses are tested using stereo digital image correlation. Results provide the first empirical evidence of compression-induced rotation in steel twist metamaterials and highlight their sensitivity to manufacturing defects. Download: Download video (753KB) Download: Download video (2MB) Download: Download video (4MB)

关键词： Additive manufacturing sintering stainless steel metamaterials mechanical properties

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Lithography-based additive manufacturing of steel metamaterials: effect of sintering temperature on shape distortion, microstructure and mechanical properties

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Procedia CIRP 2025年 132卷 80-85页

作者： Ruslan Melentiev Ahmed Wagih Gilles Lubineau Carlos A. Grande Advanced Membranes & Porous Materials (AMPM) Center. King Abdullah University of Science and Technology (KAUST) Thuwal 23955-6900 Saudi Arabia KAUST Catalysis Center (KCC). King Abdullah University of Science and Technology (KAUST) Thuwal 23955-6900 Saudi Arabia Mechanical Engineering Program Physical Sciences and Engineering Division King Abdullah University of Science and Technology (KAUST) Saudi Arabia Mechanics of Composites for Energy and Mobility Lab King Abdullah University of Science and Technology (KAUST) Thuwal 23955-6900 Saudi Arabia Chemical Engineering Program. Physical Science and Engineering (PSE) Division King Abdullah University of Science and Technology

Lithography metal manufacturing (LMM) is an emerging sinter-based additive manufacturing (AM) technology for support-free 3D printing of extremely complex parts with micrometric resolution on a decimeter scale. Although the printing phase of LMM is well-established, the sintering stage is challenging due to either high porosity or melting-induced deformation, particularly in thin-walled lattices and metamaterials. This study investigates the effects of sintering temperature on shape distortion, surface morphology, chemistry, porosity, microstructure, and mechanical properties of 316L stainless steel auxetic metamaterials 3D printed using LMM and sintered in a furnace customized for precise temperature control. Our results show that the fully dense grain microstructure with high plasticity can be sintering within 1300 – 1325 °C range. Going beyond this temperature results in shape distortion and embrittlement of the steel metamaterials. The previously recommended range of sintering temperatures for 316L steel, 1360 - 1380 °C need revision.

关键词： Additive manufacturing (AM) Debinding Sintering Metal Metamaterials Mechanical properties

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Flexible refractory castables based on the Al2O3-MgO-TiO2 system

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Ceramics International 2025年

作者： Reitmann, B. Borges, O.H. Falsetti, L.O.Z. Pagliosa Neto, C. Pandolfelli, V.C. Federal University of São Carlos Graduate Program in Materials Science and Engineering São Carlos Brazil São Carlos Brazil RHI Magnesita Research and Development Center Contagem Brazil

Toughening by in-situ phase formation is highly desired for high-performance refractories, as it enhances their thermomechanical properties (e.g. thermal shock damage resistance). For this purpose, pseudobrookite and intermediary spinels are promising phases due to their thermal expansion mismatch, resulting in self-microcracking. Aiming to develop highly flexible refractory castables, compositions based on the Al2O3-MgO-TiO2 system were formulated with the aid of computational thermodynamics. Of the most promising compositions, five of them were experimentally produced and had their thermomechanical and physical properties assessed by X-ray diffraction, in-situ elastic modulus, thermal shock damage analysis (ΔT = 1000 °C) and scanning electron microscopy. Results pointed out that small titania contents led to a positive effect on microstructure densification, improving the mechanical performance of the refractories and generation of phases that induce microcracking upon cooling, enhancing the thermal shock damage resistance. Nevertheless, an excess of TiO2 led to extensive cracking and cohesion loss in the refractory matrix. © 2025

关键词： Microcracking

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Effects of Nitrogen Fertilizer Types on the Uptake and Translocation of PFAS and Metabolomic Activities of Hydroponically Cultivated Lettuce (Lactuca sativa)

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Journal of Agricultural and Food Chemistry 2025年第18期73卷 10907-10913页

作者： Adu, Olatunbosun Duza, Syeda Sharmin Sharma, Virender K. Ma, Xingmao Department of Water Management and Hydrological Science Texas A&M University College StationTX77843 United States Program for the Environment and Sustainability Department of Environmental and Occupational Health School of Public Health Texas A&M University 212 Adriance Lab Rd. 1266 TAMU College StationTX77843 United States Department of Chemical Environmental and Materials Engineering University of Miami Coral GablesFL33146 United States Department of Civil and Environmental Engineering Texas A&M University College StationTX77843 United States

Increasing evidence is showing that per- and polyfluoroalkyl substance (PFAS) replacing compounds are not as safe as they were assumed. This study investigated the plant uptake of two most prevalent PFAS, perfluorooctanoic acid (PFOA) and perfluorooctane sulfonic (PFOS) and their replacing compounds, hexafluoropropylene oxide dimer acid (HFPO-DA or GenX) and 6:2 chlorinated polyfluoroalkyl ether sulfonates (Cl-PFESAs) (6:2 Cl-PFAES) by hydroponically grown lettuce in the presence of different nitrogen fertilizers including ammonium sulfate ((NH4)2SO4), potassium nitrate (KNO3), and urea in a growth chamber. Interestingly, (NH4)2SO4 significantly increased GenX uptake in lettuce shoots by ∼108% and KNO3 increased the uptake of PFOS and 6:2 Cl-PFAES by 267% and 395%, respectively, suggesting that the nitrogen fertilizer type has a marked impact on the plant uptake of PFAS and that this impact was PFAS-dependent. Our results also showed that (NH4)2SO4 generally resulted in higher PFAS root to shoot transfer than the other two types of nitrogen fertilizers. Metabolomic analysis revealed that amino acids, nucleotides, and antioxidants are the major metabolites that were either significantly increased or decreased in the lettuce shoots. These results showed that nitrogen fertilization management can have a significant impact on PFAS plant uptake and transport, and the impact depends on the types of nitrogen fertilizer and PFAS compounds. © 2025 The Authors. Published by American Chemical Society.

关键词： Urea fertilizers

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Material Design for Durable Lubricant-Infused Surfaces That Can Reduce Liquid and Solid Fouling

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ACS Nano 2025年第19期19卷 2025 May 7页

作者： Wang, Fan-Wei Sun, Jianxing Tuteja, Anish Department of Chemical Engineering University of Michigan Ann ArborMI48109 United States Biointerfaces Institute University of Michigan Ann ArborMI48109 United States Department of Materials Science and Engineering University of Michigan Ann ArborMI48109 United States Macromolecular Science and Engineering Program University of Michigan Ann ArborMI48109 United States

Liquid and solid fouling is a pervasive problem in numerous natural and industrial settings, significantly impacting energy efficiency, greenhouse emissions, operational costs, equipment lifespan, and human health. Inspired by pitcher plants, recently developed lubricant-infused surfaces (LISs) demonstrate resistance to both liquid and solid accretion under diverse environmental conditions, offering a potential solution to combat various foulants such as ice, bacteria, and mineral deposits. However, the commercial viability for most fouling-resistant LISs has thus far been compromised due to the challenges associated with maintaining a stable lubricant layer during operation. This review aims to address this important concern by providing systematic material design guidelines for fabricating durable LISs. We discuss fundamental design principles, methods for evaluating fouling resistance, and strategies to prevent lubricant loss. By presenting a comprehensive design methodology for this important class of materials, this review aims to aid future advancements in the field of antifouling surfaces, potentially impacting a variety of industries ranging from marine engineering to medical device manufacturing. © 2025 American Chemical Society.

关键词： Biofouling

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A Runaway Electron Avalanche Surrogate for Partially Ionized Plasmas

arXiv

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arXiv 2025年

作者： Arnaud, Jonathan S. McDevitt, Christopher J. Tang, Xian-Zhu Nuclear Engineering Program Department of Materials Science and Engineering University of Florida GainesvilleFL32611 United States Theoretical Division Los Alamos National Laboratory Los AlamosNM87545 United States

A physics-constrained deep learning surrogate that predicts the exponential "avalanche" growth rate of runaway electrons (REs) for a plasma containing partially ionized impurities is developed. Specifically, a physics-informed neural network (PINN) that learns the adjoint of the relativistic Fokker-Planck equation in steady-state is derived, enabling a rapid surrogate of the RE avalanche for a broad range of plasma parameters, motivating a path towards an ML-accelerated integrated description of a tokamak disruption. A steady-state power balance equation together with atomic physics data is embedded directly into the PINN, thus limiting the PINN to train across physically consistent temperatures and charge state distributions. This restricted training domain enables accurate predictions of the PINN while drastically reducing the computational cost of training the model. In addition, a novel closure for the relativistic electron population used when evaluating the secondary source of REs is developed that enables improved accuracy compared to a Rosenbluth-Putvinski source. The avalanche surrogate is verified against Monte Carlo simulations, where it is shown to accurately predict the RE avalanche growth rate across a broad range of plasma parameters encompassing distinct tokamak disruption scenarios. © 2025, CC BY.

关键词： Fokker Planck equation

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Biobased Poly(ester amide)s as Sustainable Coating materials for Vegan Leather with Improved Haptic Sensation

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ACS Sustainable Chemistry and engineering 2025年第20期13卷 7585-7597页

作者： Ryu, Jieun Hao, Lam Tan Kim, Hyeri Lee, Somyong Jeon, Hyeonyeol Hwang, Dong Soo Park, Jeyoung Park, Cheol Hun Oh, Dongyeop X. Koo, Jun Mo Park, Sung Bae Ulsan44429 Korea Republic of Pohang37673 Korea Republic of Ulsan44429 Korea Republic of Pohang37673 Korea Republic of Daejeon34113 Korea Republic of Department of Chemical and Biomolecular Engineering Sogang University Seoul04107 Korea Republic of Department of Polymer Science and Engineering and Program in Environmental and Polymer Engineering Inha University Incheon22212 Korea Republic of Department of Organic Materials Engineering Chungnam National University Daejeon34134 Korea Republic of Department of Materials Science and Engineering Chungnam National University Daejeon34134 Korea Republic of

Increased consumer awareness of animal welfare and environmental sustainability has driven the development of vegan leather alternatives to natural leather. Fossil-derived leather substitutes offer superior strength and thermal stability but often lack biodegradability, carbon neutrality and aesthetics. Biorenewable alternatives are more eco-friendly but typically suffer from insufficient thermal and mechanical properties and poor moisture resistance. This study presents the synthesis of mechanically reinforced, thermally enhanced and biodegradable poly(ester amide)s (PEAs) incorporating hydrogen bonds as vegan leather coating materials. Synthesized from biobased 1,4-butanediol, adipic acid and nylon 46 via a two-step transesterification/polycondensation process, the resulting PEAs exhibit over eight times higher tensile strength, 3-fold greater toughness, and enhanced thermal stability compared to their constituting homopolymers, poly(butylene adipate) and nylon 46. All PEAs disintegrate within 18 weeks and achieve over 60% biodegradation rate relative to cellulose under composting conditions within one month. When applied to mushroom fabrics, the PEA coating provides haptic sensations (slipperiness and softness) comparable to commercially available leather. Life-cycle assessment indicates that PEA-coated leather imposes considerably lower environmental impacts than both bovine and polyurethane-based leather. This novel material holds promise as a sustainable, high-performance vegan leather substitute. © 2025 American Chemical Society.

关键词： Biodegradability

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Multi-Component Lubricant Additives Derived from Pickering Emulsion-Templated Ionic Liquid Microcapsules

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Journal of Molecular Liquids 2025年 422卷

作者： Yan, Jieming Lak, Sarah N. Pentzer, Emily B. Mangolini, Filippo Texas Materials Institute The University of Texas at Austin AustinTX78712 United States Materials Science and Engineering Program The University of Texas at Austin AustinTX78712 United States Department of Chemistry Texas A&M University College StationTX77843 United States Department of Materials Science and Engineering Texas A&M University College StationTX77843 United States Walker Department of Mechanical Engineering The University of Texas at Austin AustinTX78712 United States

Room-temperature ionic liquids (RTILs) have emerged as potential next-generation lubricants owing to their unique physico-chemical properties and promising lubricating behavior. However, their implementation in tribological applications has partly been hindered by their negligible solubility in hydrocarbon fluids. Here, encapsulated ionic liquids (ENILs) with a core of 1-hexyl-3-imidazolium bis(trifluoromethylsulfonyl)imide ([HMIM][TFSI]) and a composite shell of polyurea/graphene oxide were prepared via Pickering emulsion-templated interfacial polymerization using two approaches, namely an RTIL-in-water emulsion stabilized with graphene oxide (GO) nanosheets ([HMIM][TFSI]/GO) and an RTIL-in-oil emulsion-stabilized with octadecylamine-functionalized GO nanosheets ([HMIM][TFSI]/C18-GO). The synthesized ENILs were successfully dispersed in polyalphaolefin (PAO) synthetic oil and used as additives to lubricate 52100 steel-vs.-52100 steel sliding contacts. Tribological tests provided evidence that the addition of [HMIM][TFSI]/C18-GO and [HMIM][TFSI]/GO ENILs to PAO could reduce friction and wear owing to the release of the encapsulated [HMIM][TFSI] at the sliding interface after the mechanical breakage of the shell material at the contact inlet, but only if a significant fraction of the ENILs has a diameter smaller than 20 µm. Comparison of these results with the outcomes of sliding experiments performed with PAO containing ENIL obtained by mini-emulsion polymerization with poly(ethylene glycol dimethacrylate-co-buytl methacrylate) (poly(EGDM-c-BMA)) shells highlights the role of the shell material in reducing friction. These outcomes not only demonstrate that multiple parameters (i.e., size distribution, shell material) affect the tribological performance of ENILs, but also pave the way towards further systematic investigations for optimizing ENILs to be used as additives in oil formulations. © 2025 Elsevier B.V.

关键词： Emulsification

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Biogas and biohydrogen production using the main agricultural biomasses generated in Brazil: An integrative analysis to contribute to the implementation of energy decarbonization

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International Journal of Hydrogen Energy 2025年 137卷 190-201页

作者： dos Santos, Maele Costa Nadaleti, Willian Cezar Przybyla, Grzegozr Machado, Jones Bittencourt Environmental and Energy Engineering Lab – LEAE Engineering Center – CEng Postgraduation Program in Environmental Sciences - PPGCAmb The Federal University of Pelotas – UFPel Rio Grande do Sul Pelotas Brazil Department of Thermal Technology Silesian University of Technology Poland Post-graduation Program in Materials Science and Engineering - PPGCEM. The Federal University of Pelotas – UFPel Rio Grande do Sul Pelotas Brazil

The use of bioenergy feedstocks, agricultural and forest residues constitute a viable decarbonization design with regards to biofuel production. Nevertheless, aspects within agriculture that can be related to this process for instance, include: technology and infrastructure, policies, land use, environmental factors among others. Solving these challenges needs research, technological intervention, supportive policies and acclaimed association among agriculture and energy departments, especially considering that agricultural and forest residues are an abundant source of biomass which can be converted into renewable energy, for example, biogas and hydrogen. This study provides an assessment of the capacity for generating biogas and biohydrogen using the primary biomasses produced in Brazil's agricultural sector, specifically from rice, corn, soybeans, and wheat as alternative bioenergy resources. Data regarding production and waste creation were collected from the Statistical and Geographical Information of Brazilian Agriculture at the Institute of Geography and Statistics of Brazil and the Energy Research Company. Corn and Soybean straw showed the highest potentials for biohydrogen (PH) production, accounting to 6,67 E+09 m3/year and 5,56 E+09 m3/year respectively. The energy production using the generated biogas showed the most satisfactory results compared to biohydrogen, with the highest generation values of 222 TWh of energy for corn straw, 187 TWh for soybean straw. The total accumulated biogas and biohydrogen produced from the residual biomass of Brazil's four main permanent crops was approximately 8.25 E+10 and 1.33 E+10 m3/year, respectively. The generation of biogas and hydrogen holds significant potential for fostering a more sustainable energy future. By utilizing the unique advantages of these two methods—biogas as a waste-to-energy option and hydrogen as a clean and adaptable energy source—we can develop a more robust, varied, and low-carbon energy frame

关键词： Straw

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