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Three-dimensional surface topography analysis of die-sinking electrical discharge machined eco-friendly beryllium-free copper alloys

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International Journal of Advanced Manufacturing Technology 2025年第7期138卷 2911-2953页

作者： Vijayan, Vipin Saju, Kaiprappady Kunchu Sundaresan, Jithin Division of Mechanical Engineering School of Engineering Cochin University of Science and Technology Thrikkakkara Kerala Kochi682022 India Department of Mechanical Engineering Muthoot Institute of Technology and Science Varikoli Kerala Ernakulam682308 India Business Information Systems Program Information Systems Department School of Computing and Creative Arts Bina Nusantara University Senayan DKI Jakarta Jakarta10270 Indonesia

Beryllium-copper alloys, the most widely used copper alloys, are utilised extensively in diverse sectors, including the electrical, electronics, instrumentation, metallurgy, aerospace, automotive, petrochemical, machinery manufacturing, and die and mould-making industries. The main drawback of these alloys is that they produce the toxic component, beryllium oxide, which can lead to a chronic lung disease known as berylliosis. Beryllium-free copper alloys, such as copper-nickel-silicon-chromium, are eco-friendly, less costly, and possess properties similar to those of beryllium-copper alloys. Hence, they are now replacing beryllium-copper alloys in the applications mentioned earlier. Due to their high strength and hardness, these alloys are often fabricated into components using unconventional machining techniques, such as electrical discharge machining. Electrical discharge machining is particularly advantageous in industrial applications where precisely controlled random surface textures on these alloys are required. However, despite the industrial significance, research on the electrical discharge machining process of copper-nickel-silicon-chromium alloys is scarce. Therefore, the current work aims to address this research gap by conducting an experimental investigation of the random surfaces generated on copper-nickel-silicon-chromium alloy components after the die-sinking electrical discharge machining process through a comprehensive three-dimensional surface topography analysis. Three-dimensional surface topography parameters overcome the drawbacks of two-dimensional roughness parameters by considering the majority of surface points. This work investigates the effects of input factors, including electrode material, dielectric fluid material, flushing condition, and current on nearly all relevant areal texture (3D) parameters. ANOVA is performed to study the level of significance of each input parameter. The regression analyses reveal that current is the most si

关键词： Beryllium powder metallurgy

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Texture development and surface reconstruction of BiVO_(4)photoanode via one-pot hydrothermal reaction for enhanced photoelectrochemical water splitting

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Journal of Advanced Ceramics 2025年第3期14卷 133-141页

作者： Sung Won Hwang Yoo Jae Jeong Runfa Tan Indhujasri Saravanan Hyun Soo Han Dong Hoe Kim In Sun Cho Department of Energy Systems Research Ajou UniversitySuwon 16499Republic of Korea Department of Material Science&Engineering Ajou UniversitySuwon 16499Republic of Korea Department of Mechanical Engineering Stanford UniversityStanford 94305USA Department of Material Science&Engineering Korea UniversitySeoul 02841Republic of Korea Materials Science and Engineering Program University of Colorado BoulderBoulder 80303USA

The simultaneous optimization of the bulk and surface characteristics of photoelectrodes is essential to maximize their photoelectrochemical(PEC)*** report a novel one-pot hydrothermal synthesis of textured and surface-reconstructed BiVO_(4)photoanodes(ts-BVO),achieving significant improvements in PEC water *** controlling precursor molarity and ethylene glycol(EG)addition,we developed a stepwise dual reaction(SDR)mechanism,which enables simultaneous bulk texture development and surface *** optimized CoBi/ts-BVO photoanode exhibited a photocurrent density of 4.3 mA∙cm^(−2)at 1.23 V *** hydrogen electrode(RHE)with a high Faradaic efficiency of 98%under one sun *** with nontextured BiVO_(4),the charge transport efficiency increased from 8%to 70%,whereas the surface charge transfer efficiency improved from 9%to 85%.These results underscore the critical role of both bulk and surface engineering in enhancing PEC *** findings offer a streamlined approach for improving the intrinsic properties of photoanodes in solar water splitting.

关键词： BiVO_(4) hydrothermal texture surface reconstruction ethylene glycol(EG) photoelectrochemical water splitting

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Effect of Sn addition on electrochemical activity of ribbons of Mg-Al-Ca anode material for rechargeable magnesium batteries fabricated by rapid solidification

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Keikinzoku/Journal of Japan Institute of Light Metals 2025年第1期75卷 9-13页

作者： Fukuta, Yoshitaka Kikura, Kensei Tsukeda, Tadayoshi Aida, Tetsuo Tabata, Hironobu Kurihara, Hideki Suzuki, Mayumi Program of Materials Science and Engineering Studies in Science and Engineering Graduate School of Science and Engineering University of Toyama 3190 Gofuku Toyama-shi Toyama930-8555 Japan Graduate School of Science and Engineering University of Toyama Toyama-shi Toyama Japan Faculty of Sustainable Design Academic Assembly University of Toyama Toyama-shi Toyama Japan CHUETSU METAL WORKS CO. LTD. Nakaniikawagun Toyama Japan Saitama Industrial technology Center Kawaguchi-shi Saitama Japan Department of Mechanical Systems Engineering Faculty of Engineering Toyama Prefectural University Imizu-shi Toyama Japan

Magnesium-based batteries are potential candidates for next-generation rechargeable batteries due to the divalent nature of magnesium cations and the natural abundance of magnesium resources. In this study, the electrochemical activity of Mg-6mass%Al-3mass%Ca anodes combined with Sn was investigated. Thin ribbons of the anode specimens were prepared by a single-roll rapid solidification method. The results showed that the electrochemical activity increased upon adding 1 mass% Sn, while it decreased for 3 mass% Sn. Based on the results of an X-ray diffraction analysis, the addition of Sn led to the formation of Mg2Sn and Ca2Sn phases, which increased the lattice distortion. Scanning electron microscopy observations indicated that these secondary phases were homogeneously distributed for 1 mass% Sn addition, while they were coarsely distributed for 3 mass% Sn. © 2025 The Japan Institute of Light Metals.

关键词： X ray diffraction analysis

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Evaluation of Cuffless Blood Pressure Estimation Accuracy at Each Heartbeat During Exercise 6th

Evaluation of Cuffless Blood Pressure Estimation Accuracy a...

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6th International Conference on Biomedical and Health Informatics, ICBHI 2024

作者： Ono, Kouki Maeda, Yuka Yoshimura, Takumi Huang, Ming Tamura, Toshiyo Master’s Program in Intelligent and Mechanical Interaction Systems University of Tsukuba Tsukuba305-8577 Japan Institute of Systems and Information Engineering University of Tsukuba Tsukuba305-8577 Japan Medical and Welfare Engineering Tokyo Metropolitan College of Industrial Technology Tokyo116-8523 Japan School of Data Science Nagoya City University Nagoya467-8501 Japan Future Robotics Organization Waseda University Tokyo169-8050 Japan

ISBN: (纸本)9783031863226

Continuous blood pressure monitoring is crucial because of its dynamic nature, influenced by factors such as physical activity and mental stress. Although cuffless blood pressure estimation is a promising technique for continuous monitoring, its accuracy during drastic fluctuations, especially during exercise, remains insufficiently validated. In this study, we evaluated a simple Pulse Arrival Time based blood pressure estimation method and several improved methods for sharp fluctuations induced by exercise. Sixteen subjects in the experiment, with data from 13 valid for analysis. The proposed method achieved an average correlation of 0.527 in systolic blood pressure, suggesting that cuffless blood pressure estimation could be applied to estimate continuous blood pressure variability during exercise. © The Author(s), under exclusive license to Springer Nature Switzerland AG 2025.

关键词： Blood pressure

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Extension-type flexible pneumatic actuator with a large extension force using a cross-link mechanism based on pantographs

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Sensors and Actuators A: Physical 2025年 390卷

作者： Shimooka, So Tadachi, Kazuma Kamegawa, Tetsushi Faculty of Environmental Life Natural Science and Technology Okayama University 3-1-1 Tsushima-naka Kita-ku Okayama Japan Mechanical and Systems Engineering Program School of Engineering Okayama University 3-1-1 Tsushima-naka Kita-ku Okayama Japan

In this study, we propose an extension-type flexible pneumatic actuator (EFPA) with a high extension force and no buckling. In a previous study, soft actuators that extended in the axial direction by applying a supply pressure were unable to generate the extension's pushing force because the actuators buckled owing to their high flexibility. To generate a pushing force, the circumferential stiffness of an extension-type flexible soft actuator must be reinforced. Therefore, a cross-linked EFPA (CL-EFPA) was developed, inspired by a pantograph that restrains the EFPA three-dimensionally using the proposed link mechanism. The proposed CL-EFPA consists of three EFPAs and a cross-linking mechanism for integrating each EFPA circumference. The pushing force of the CL-EFPA is approximately 3.0 times compared with that generated by the previous EFPA with plates to restrain its plane. To perform various bending motions, attitude control was performed using an analytical model and a system that included valves, sensors, and controllers. © 2025 The Authors

关键词： Buckling

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Wind speed forecasting approach using conformal prediction and feature importance selection

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International Journal of Electrical Power and Energy systems 2025年 168卷

作者： Zuege, Cesar Vinicius Stefenon, Stefano Frizzo Yamaguchi, Cristina Keiko Mariani, Viviana Cocco Gonzalez, Gabriel Villarrubia Coelho, Leandro dos Santos Graduate Program in Electrical Engineering Federal University of Parana PR Curitiba Brazil Postgraduate Program in Productive Systems in Association with UNIPLAC UNC UNESC and UNIVILLE SC Brazil Department of Electrical Engineering Federal University of Parana PR Curitiba Brazil Graduate Program in Mechanical Engineering Federal University of Parana PR Curitiba Brazil Expert Systems and Applications Lab Faculty of Science University of Salamanca Salamanca37008 Spain

Wind energy is a rising renewable energy source that plays an important role in the transition to a more sustainable energy system. Variation in wind power generation is one of the main challenges facing this energy source. Wind forecasting approaches are essential for planning and operating wind farms, but are complex due to the dynamic nature of the wind and the influence of local factors. This paper evaluates short-term forecasting of time series with a measure of uncertainty associated with wind speeds. The proposed method considers the conformal prediction approach and, based on Shapley values, uses optimal selection of features given their importance. Furthermore, a Bayesian Optimization with Tree-structured Parzen Estimators (BO-TPE) will be used to tune the hyperparameters of the models. The results showed that using Variational Mode Decomposition (VMD) allied with Singular Spectrum Analysis (SSA) to feed into a conformal prediction model improved the performance of the model. Taking into account a Beutenberg data set, Germany, the best model was Light Gradient Boosting Machine (LGBM)-VMD-SSA without partial fit, resulting in a root mean squared error (RMSE) criterion of 0.25031, coverage measure of 94.4%, and width measure of 1.008. When considering a dataset from Limoeiro, Brazil, the best model was also LGBM-VMD-SSA without partial fit, resulting in an RMSE of 0.21597, a coverage of 90.3%, and a width of 0.678. SHapley Additive exPlanations (SHAP) bring explainability to the model results. The models proposed in this study, hypertuned by BO-TPE with interpretable results based on SHAP, can be useful in predicting wind speed and power generation. © 2025 The Authors

关键词： Windmill

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Correction: Materials laboratories of the future for alloys, amorphous, and composite materials (MRS Bulletin, (2025), 50, 2, (190-207), 10.1557/s43577-024-00846-y)

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MRS Bulletin 2025年 1-2页

作者： Banerjee, Sarbajit Meng, Y. Shirley Minor, Andrew M. Zhang, Minghao Zaluzec, Nestor J. Chan, Maria K.Y. Seidler, Gerald McComb, David W. Agar, Joshua Mukherjee, Partha P. Melot, Brent Chapman, Karena Guiton, Beth S. Klie, Robert F. McCue, Ian D. Voyles, Paul M. Robertson, Ian Li, Ling Chi, Miaofang Destino, Joel F. Devaraj, Arun Marquis, Emmanuelle A. Segre, Carlo U. Liu, Huinan H. Yang, Judith C. Momeni, Kasra Misra, Amit Abdolrahim, Niaz Medvedeva, Julia E. Cai, Wenjun Sehirlioglu, Alp Dizbay-Onat, Melike Mehta, Apurva Graham-Brady, Lori Maruyama, Benji Rajan, Krishna Warner, Jamie H. Taheri, Mitra L. Kalinin, Sergei V. Reeja-Jayan, B. Schwarz, Udo D. Simon, Sindee L. Brown, Craig M. Department of Chemistry and Department of Materials Science & Engineering Texas A & M University College Station United States Pritzker School of Molecular Engineering The University of Chicago Chicago United States Department of Materials Science & Engineering University of California Berkeley Berkeley United States National Center for Electron Microscopy Molecular Foundry Lawrence Berkeley National Laboratory Berkeley United States Center for Nanoscale Materials Argonne National Laboratory Lemont United States Department of Physics University of Washington Seattle United States Department of Materials Science & Engineering The Ohio State University Columbus United States Department of Mechanical Engineering and Mechanics Drexel University Philadelphia United States School of Mechanical Engineering Purdue University West Lafayette United States Department of Chemistry University of Southern California Los Angeles United States Department of Chemistry Stony Brook University The State University of New York Stony Brook United States Department of Chemistry University of Kentucky Lexington United States Department of Physics University of Illinois at Chicago Chicago United States Department of Materials Science & Engineering Northwestern University Evanston Bangladesh Department of Materials Science & Engineering University of Wisconsin–Madison Madison United States Department of Materials Science and Engineering University of Pennsylvania Philadelphia United States Department of Mechanical Engineering and Materials Science Duke University Durham United States Department of Chemistry Creighton University Omaha United States Physical and Computational Sciences Directorate Pacific Northwest National Laboratory Richland United States Department of Materials Science & Engineering University of Michigan–Ann Arbor Ann Arbor United States Department of Physics Illinois Institute of Technology Chicago United States Department of Bioengineering and the Mater

This article was updated to correct Minghao Zhang’s affiliation from "Pritzker School of Molecular Engineering, The University of Chicago, Chicago, USA" to "Pritzker School of Molecular Engineering, The University of Chicago, Chicago, USA;Argonne National Laboratory, Lemont, USA." Argonne National Laboratory was left off the original publication. © The Author(s) 2025.

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Potential of SERS for rapid detection of melamine and cyanuric acid extracted from milk

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Sensing and Instrumentation for Food Quality and Safety 2010年第1期4卷 13-19页

作者： Liu, Bin Lin, Mengshi Li, Hao Food Science Program Division of Food Systems and Bioengineering University of Missouri Columbia MO 65211 United States Department of Mechanical and Aerospace Engineering University of Missouri Columbia MO 65211 United States

Melamine, a nitrogen-rich chemical, was implicated in the pet and human food recalls in 2007 and in the global food safety scares in 2008 involving milk and other milk-derived products. In this study, we investigated the feasibility of using surface-enhanced Raman spectroscopy (SERS) coupled with SERS-active gold substrates for rapid detection of trace amounts of melamine and its analogue (that is, cyanuric acid) in liquid milk. Raman signals of tested samples were significantly enhanced by SERS. The identification limit for SERS using gold substrate can reach 2 ppm of melamine in liquid milk. Partial least squares (PLS) models were established for the quantification of melamine in liquid milk by SERS: R = 0.90, RMSEP = 1.48 × 10-5. Our results demonstrate that rapid detection of melamine in milk can be achieved by SERS;while detection of cyanuric acid in milk remains a challenging task due to rapid enol-keto tautomerism of cyanuric acid. The SERS method is faster and simpler than other traditional methods, and requires minimum sample preparation. These results demonstrate that SERS could be used to detect food contaminants such as melamine in foods and food ingredients quickly and accurately. © 2009 Springer science+Business Media, LLC.

关键词： Substrates

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RIM Experiment on Fuel Adhesion Characteristics of Inclined-Wall-Impinging Spray under Cross-Flow Conditions 10

RIM Experiment on Fuel Adhesion Characteristics of Inclined-...

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10th International Conference on Modeling and Diagnostics for Advanced Engine systems, COMODIA 2022

作者： Zhang, Gengxin Shi, Penghua Luo, Hongliang Ogata, Yoichi Nishida, Keiya Department of Mechanical Systems Engineering Graduate School of Engineering University of Hiroshima Japan Mechanical Engineering Program Graduate School of Advanced Science and Engineering University of Hiroshima Japan

The impingement of fuel sprays on the piston surface significantly affects mixture formation, combustion performance, and pollutant emissions in Direct-Injection Spark-Ignition (DISI) engines. To better understand the fuel adhesion behavior, the fuel adhesion characteristics of fuel spray impinging on the flat wall under cross-flow condition were investigated in this work. Refractive Index Matching (RIM) were employed to observe the propagation of fuel adhesion. Then the area, mass, and thickness of fuel adhesion were evaluated under various cross-flow velocities. Also, the propagation mechanism and lifetime prediction of fuel adhesion under the cross-flow conditions were revealed. The experimental results can provide necessary guidance on the operating conditions of airflow inside the engine. © 2022 by the Japan Society of mechanical Engineers All rights reserved.

关键词： Adhesion

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FORMATION AND BREAKING OF SIDE-CURL DOMINATED SHORT-SPIRAL CHIPS

FORMATION AND BREAKING OF SIDE-CURL DOMINATED SHORT-SPIRAL C...

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ASME 1997 International mechanical Engineering Congress and Exposition, IMECE 1997 - Manufacturing science and Engineering

作者： Li, Zhenjia Qu, Guimin Xu, Yihong Rong, Yiming Department of Mechanical Engineering Harbin University of Science and Technology' China Manufacturing Systems Program Southern Illinois University Carbondale United States

ISBN: (纸本)9780791826799

In this paper, the formation of side-curl dominated chips IS first discussed, as well as the side-curl radius. The chip width and thickness in 3-D side-surl is studied for the side-curl radius prediction. The formation and and breaking of side-curled short-spiral chips in metal cutting is particularly studied. It is found that the collision of the swinging chip and the unmachined workpiece surface or tool holder flank surface plays an important role in chip breaking. Based on a force analysis, a chip breaking criterion is established and the chip length is estimated. The relationship of chip breaking length and cutting parameters is derived and verified by experiment results, which can be used in chip length prediction. © 1997 American Society of mechanical Engineers (ASME). All rights reserved.

关键词： Metal cutting

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