A novel hybrid method is proposed in the paper, which is an assistant tool for product designers to estimate springback in sheet metal forming process at the preliminary design stage. In the hybrid method, the forming...
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A novel hybrid method is proposed in the paper, which is an assistant tool for product designers to estimate springback in sheet metal forming process at the preliminary design stage. In the hybrid method, the forming results are obtained firstly by an inverse finite element approach (IA) with a membrance element. The thickness strain and stress can be calculated according to the approximate curvature radius of the discrete meshes. Then, a rotation-free shell element is employed, with only three displacements at the corner nodes of the element, to calculate the springback. To verify the accuracy and efficiency of the hybrid method, the numerical results of the hybrid method on two benchmark tests are compared with experimental results.
Potassium lithium niobate (KLN:K3Li2Nb5O15) thin films have been deposited on quartz glass by pulsed laser deposition (PLD) technique using a stoichiometric KLN target, which was prepared by solid reaction with K2CO3,...
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Potassium lithium niobate (KLN:K3Li2Nb5O15) thin films have been deposited on quartz glass by pulsed laser deposition (PLD) technique using a stoichiometric KLN target, which was prepared by solid reaction with K2CO3, Li2CO3, and Nb2O5 powders as starting materials. X-ray diffraction (XRD) and Raman studies have revealed that tetragonal tungsten-bronze-type structure of KLN films with (310) preferred orientation could be achieved at the substrate temperature of 700°C and the oxygen partial pressure of 10 Pa. The average transmittance of as-deposited thin films in the visible range was nearly 90%.
The 5-axis milling processes were conducted with several uncoated WC-Co tools, which are with taper ball end mills with four flutes. There is a severe problem of high rate of tool failure, which has led to the high co...
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The 5-axis milling processes were conducted with several uncoated WC-Co tools, which are with taper ball end mills with four flutes. There is a severe problem of high rate of tool failure, which has led to the high cost and low productivity of the milling process. In order to find out the real reason, some former work, which included the tool geometry analysis, tool path and tool posture analysis, as well as the cutting force calculating, had been done. It has been found that most of the tool failures are resulted from cutting edge chipping or the workpiece material of titanium alloys attached to the tool, Meanwhile, a suddenly applied load or an abrupt unloading of the tool at the end of a cut is another important factor. Moreover, the tool materials had been analyzed, which included the element composition analysis with XRD, the microstructure analysis with SEM. XRD results indicate the cobalt at the tip of tool is less than at the shank of tool. SEM results indicate there are micro-cracks concentrated in the cutting edge area. The tool material failure mechanism will be set up based on the tool material analysis in this study.
The high intensity of thermal stress was generated during fabrication of 6063 aluminum/60SiC‐35Al‐5Si double‐layer material. In order to decrease the thermal stress, graded materials of Al/60SiC‐35Al‐5Si was fabr...
The high intensity of thermal stress was generated during fabrication of 6063 aluminum/60SiC‐35Al‐5Si double‐layer material. In order to decrease the thermal stress, graded materials of Al/60SiC‐35Al‐5Si was fabricated by spark plasma sintering. The CTE in the graded layer was controlled by SiC fraction and particle sizes. The calculation results indicate that the net stress of more than 800 MPa was generated in the double‐layer materials, but it decreased to 170 MPa or less in the graded materials. So the stability can be guaranteed in the graded composites. The graded layers also have the potential for high thermal conductivity, more than 180W/Mk for every layer, which satisfies the application.
A study of silicon nitride ceramic radomes, which includes preparation of the material and optimal design of the radome wall structure, is presented in this paper. Multilayer radome wall structure with high dielectric...
A study of silicon nitride ceramic radomes, which includes preparation of the material and optimal design of the radome wall structure, is presented in this paper. Multilayer radome wall structure with high dielectric constant skins and a low dielectric constant core layer is used for broadband application. As a candidate material for both the skins and core layer, silicon nitride ceramics of controlled dielectric constant in the range 3.0∼7.5 were prepared by adding different content of sintering aids such as magnesia, alumina, silica and zirconium phosphate binder and choosing suitable sintering methods. A computer aided design (CAD) for the wall structure of silicon nitride multilayer ceramic radome based on microwave equivalent network method is carried out according to design requirements. By optimizing the thickness of skins and core layer, the power transmission efficiency of such a multilayer Si3N4 ceramic radome is calculated. The calculated results suggest that when the dielectric constant of skins lies in the range 6∼7.5 and core layer in the range 3.5∼4, the power transmission efficiency is above 85% with frequency of 2∼18 GHz while the thickness of skins is less than 0.03λ and the thickness ratio of skins to core layer is less than 1:15.
In the present study, Si3N4 ceramics with pore gradient structure were prepared by spark plasma sintering (SPS) technique. Silicon nitride ceramics with different controlled porosities were prepared by using ZrP2O7 as...
In the present study, Si3N4 ceramics with pore gradient structure were prepared by spark plasma sintering (SPS) technique. Silicon nitride ceramics with different controlled porosities were prepared by using ZrP2O7 as a binder material and heat treated at 1100 °C in a pressureless nitrogen atmosphere. Si3N4 ceramics with controlled porosity of 34–47% were obtained. The distribution of porous structure was homogenous. Fully dense Si3N4 ceramics could be sintered at 1400∼1600 °C by using MgO and alumina Al2O3 as the sintering aids. Pore gradient structure was formed by laminating the Si3N4 porous ceramics and powder mixture was used to obtain fully dense ceramics, and then sintering at 1400–1600 °C. Microstructure of sintered samples was observed by scanning electronic microscope (SEM) and the change of phase compositions was analyzed by X‐ray diffraction (XRD). The results showed that these samples exhibited a good porous graded structure with a highly porous layer and a dense surface layer. The major phase of the Si3N4 ceramics was still α phase.
BaTiO3 films with a thickness up to 3 μm were fabricated under the hydrothermal conditions. It was found that the crystallinity of BaTiO3 increases with the concentration of Ba(OH)2 solutions. Along with the increasi...
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BaTiO3 films with a thickness up to 3 μm were fabricated under the hydrothermal conditions. It was found that the crystallinity of BaTiO3 increases with the concentration of Ba(OH)2 solutions. Along with the increasing of time, the crystallinity of BaTiO 3 increases, reaches the maximum value and then decreases. The measured values of remanent polarization (Pr) and coercive field (Ec) are 1.74μC/cm2 and 24KV/cm. The leakage of the films at 1V is 10 -7A/cm2. The dielectric constant and loss tangent of hydrothermal derived BaTiO3 film at a frequency of 1 KHz were 600 and 0.2, respectively.
In this paper the inflaming retarding effects of epoxy resins blended with basic magnesium carbonate [Mg(OH)2·4MgCO3·5H2O] were synthesized. When the add-on of basic magnesium carbonate reached 56.5%, the LO...
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In this paper the inflaming retarding effects of epoxy resins blended with basic magnesium carbonate [Mg(OH)2·4MgCO3·5H2O] were synthesized. When the add-on of basic magnesium carbonate reached 56.5%, the LOI of the epoxy resins increased to 29.7%. The flame retardant mechanisms of basic magnesium carbonate for epoxy resins was investigated by XRD, TG-DSC and SEM. Results showed that through the ways of diluting, cooling, isolating and their synergies, basic magnesium carbonate achieves the flame retarding target.
It is important to prepare plastic iron powders coating with silicon in order to roll the 6.5% Si-Fe directly to form the composite sheet. MA (Mechanical Alloying) was applied in this paper to fabricate the coating po...
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It is important to prepare plastic iron powders coating with silicon in order to roll the 6.5% Si-Fe directly to form the composite sheet. MA (Mechanical Alloying) was applied in this paper to fabricate the coating powders. The results were analyzed by EPMA and XRD to estimate the powder properties under different MA condition. The optimum MA condition was found. The prepared composite powders have the potential of plastic deformation.
Si3N4 ceramics were prepared by aligning the α-Si3N4 whisker in the substrate via tape casting and hot-press sintering. The phases and microstructure of the ceramics were studied by X-ray diffraction and scanning ele...
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Si3N4 ceramics were prepared by aligning the α-Si3N4 whisker in the substrate via tape casting and hot-press sintering. The phases and microstructure of the ceramics were studied by X-ray diffraction and scanning electron microscopy. The effects of tape casting on the distribution of α-Si3N4 whiskers in the substrate and the sintering conditions on the microstructure of the sintered samples were discussed. The results show that the tape casting and hot-press sintering can make the whiskers align in the substrate;the densities of the sintered samples increase with the increase of temperature. The Si3N4 ceramics with added α-Si3N4 of 10.6% (in mass) and sintered at 1500°C have higher fracture toughness of 9.24 MPa·m1/2 and Vickers hardness (Hv) of 15.74 GPa. The ceramic with rod-like grains of β-Si3N4 phase transformed by α-Si3N4 phase sintered at 1600°C has better the mechanical properties, and the fracture toughness and Hv are 10.26 MPa·m1/2 and 16.56 GPa, respectively.
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