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A promising application of bulk metallic glasses in torque sensor

Science China(Technological Sciences) 2024年第8期67卷 2505-2514页

作者： LU WenHao MA Jiang WANG Chao LIU YanHui Institute of Physics Chinese Academy of SciencesBeijing 100190China Shenzhen Key Laboratory of High Performance Nontraditional Manufacturing College of Mechatronics and Control EngineeringShenzhen UniversityShenzhen 518060China

Torque sensors are essential components of robotic joints. In the past, structure optimization of force-sensing elements has been the common approach to improve the performance of the torque sensors. In this work, we demonstrate a torque sensor with bulk metallic glasses as a force-sensing element. Compared with the sensors made of stainless steel and aluminum alloy, the use of bulk metallic glass as a force-sensing element significantly improves sensor sensitivity, linearity, repeatability, hysteresis, and measuring range. Our work not only opens up a new avenue for the application of bulk metallic glasses, but also provides opportunities for enhancing the performance of force/torque sensors through materials optimization.

关键词： bulk metallic glasses amorphous alloys force sensors

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Pyramid Dynamic Bayesian Networks for key Performance Indicator Prediction in Long Time-Delay Industrial Processes

IEEE Transactions on Artificial Intelligence

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IEEE Transactions on Artificial Intelligence 2024年第2期5卷 661-671页

作者： Zeng, Lingquan Ge, Zhiqiang Zhejiang University State Key Laboratory of Industrial Control Technology College of Control Science and Engineering Hangzhou310027 China

Building dynamic Bayesian networks (DBNs) for time-delay industrial processes has always been tough, since the structure learning of the DBN is a NP-hard problem. In this article, a pyramid DBN (PDBN) framework is proposed to speed up modeling and improve feature learning for industrial processes with large time delays. In the PDBN framework, a sequence of small-sized DBNs are established, each of which is a progressively simpler representation of the previous layer, and the feature information learned by the DBN sequence corresponds to the layers in the pyramid. With information fusion of the feature pyramid and a further feature filtering with hill climbing based on Bayesian information criterion, we can restore the feature information of the time-delay industrial processes. Regression models are built based on the features learned by the PDBN framework for further key performance indicator estimation. Advantages of the method have been effectively validated on two actual industrial cases. With multilevel feature learning and filtering, both modeling speed and prediction accuracy have been greatly improved. The proposed method outperforms other similar works on identifying important features in industrial processes and existing DBN-based soft sensors. © 2023 IEEE.

关键词： Hidden Markov models

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Mechanism of material removal and chip formation of alumina dispersion strengthened copper in micro-milling

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Frontiers of Mechanical engineering 2025年第1期20卷 27-43页

作者： Chang LIU Chunya WU Xiguang LI Bo HOU Jiahao WU Ruijiang SUN Mingjun CHEN School of Mechatronics Engineering Harbin Institute of TechnologyHarbin 150001China State Key Laboratory of Robotics and System Harbin Institute of TechnologyHarbin 150001China

Alumina dispersion-strengthened copper (ADSC), as a representative particle-reinforced metal matrix composite (PRMMC), exhibits superior wear resistance and high strength. However, challenges arise in their processability because of the non-uniform material properties of biphasic materials. In particular, limited research has been conducted on the reinforcement mechanism and behavior of particles during material cutting deformation of PRMMC with nanoscale particles. In this study, a cutting simulation model for ADSC was established, separating the nanoscale reinforcement particles from the matrix. This model was utilized to analyze the interactions among particles, matrix, and tool during the cutting process, providing insights into chip formation and fracture. Particles with high strength and hardness are more prone to storing stress concentrations, anchoring themselves at grain boundaries to resist grain fibration, thereby influencing the stress distribution in the cutting deformation zone. Stress concentration around the particles leads to the formation of discontinuous chips, indicating that ADSC with high-volume fractions of particle (VFP) exhibits low cutting continuity, which is consistent with the results of cutting experiments. The tool tip that is in contact with particles experiences stress concentration, thereby accelerating tool wear. Cutting ADSC with 1.1% VFP results in tool blunting, which increases the radius of cutting edge from 0.5 to 1.9 μm, accompanied with remarkable coating delamination and wear. Simulation results indicate that the minimum uncut chip thickness increases from 0.04 to 0.07 μm as VFP increases from 0.3% to 1.1%. In conjunction with scratch experiments, MUCT increases with the augmentation of VFP. Computational analysis of the specific cutting force indicates that particles contribute to the material’s size effect. The results of this study provide theoretical guidance for practical engineering machining of ADSC, indicating its g

关键词： alumina dispersion-strengthened copper particle-reinforced metal matrix composites material removal mechanism micro-milling chip formation minimum uncut chip thickness

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On high-performance rotational energy harvesting with a novel cam-like dielectric elastomer generator

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Science China(Technological Sciences) 2023年第5期66卷 1317-1334页

作者： FANG ShiTong WANG ShuaiBo ZHANG GuoQing WANG Chen XU JunChen WANG ZhouZhou FENG AiJie QIAO ZiJian YURCHENKO Daniil LAI ZhiHui Shenzhen Key Laboratory of High-Performance Nontraditional Manufacturing College of Mechatronics and Control EngineeringShenzhen UniversityShenzhen518060China Guangdong Key Laboratory of Electromagnetic Control and Intelligent Robots College of Mechatronics and Control EngineeringShenzhen UniversityShenzhen518060China School of Mechanical Engineering and Mechanics Ningbo UniversityNingbo315211China Institute Sound and Vibration Research University of SouthamptonSouthamptonSO171BJUK

Rotational energy is a type of common energy source that can be harvested for supplying low-powered electronic *** paper proposes and investigates a novel cam-like dielectric elastomer generator(CDEG)for high-performance rotational energy harvesting.A mushroom-head clamp is designed to form a type of advanced conical dielectric elastomer membranes(DEMs).Moreover,a type of multi-protrusion cam mechanism is designed in the CDEG to effectively convert any external rotational excitation into a linear reciprocating motion,which can be further converted into electricity through the ***,the operating principle of the system under external rotational excitation is analyzed theoretically by deducing the deformation condition of the DEMs and the electrical output of the ***,the prototype is fabricated,and the rotational-to-linear motion conversion rule of its cam-like mechanism and the DEM capacitance calculation approach are *** experimental results show that adequate charging time and discharging time of the DEMs,which can be realized through the proposed cam-like mechanisms,are beneficial to the energy harvesting(EH)performance of the ***,with the validated theoretical model,numerical simulations are conducted to further study the system dynamics and the influences of important system parameters on the EH performance to provide a guideline for system ***,the genetic algorithm is adopted to obtain the optimal system parameters and the corresponding electrical output of the proposed CDEG,demonstrating its superior output power at ultralow rotational frequencies compared with other typical rotational energy harvesters in the literature.

关键词： rotational energy harvesting dielectric elastomer generator cam-like mechanism rotational-to-linear conversion theoretical model

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Nanoscale zero-valent iron integrated with bioreactor for recalcitrant antimony-Congo red dyeing wastewater treatment

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Progress in Natural Science:Materials International 2023年第5期33卷 569-574页

作者： Jing Liu Airong Liu Yi Wei Jiahui Fu Wei-xian Zhang State Key Laboratory for Pollution Control and Resource Reuse College of Environmental Science and Engineering Tongji University

Antimony（Sb） and recalcitrant organic dyes often coexist in dyeing wastewater, and the simultaneous removal of Sb and dyes has been a challenge for traditional biological method in the treatment of Sb-dyeing *** zero-valent iron（n ZVI） is particularly suitable for separating heavy metals and enhancing the biodegradability of recalcitrant organic compounds. Herein, n ZVI is integrated with bioreactors（n ZVI-bio system） to achieve enhanced removal of Sb and degradation of Congo red（CR） in wastewater. The n ZVI-bio system achieves a reduction in Sb levels from 2.5 g L-1to 0.064 mg L-1, with a color removal efficiency of up to 98.60 % and a reduction in COD from 167 mg L-1to 55 mg L-1. The excellent performance is mainly attributed to n ZVI pretreatment, which removes Sb and degrades CR into smaller and more biodegradable organic compounds,providing favorable environmental conditions for the subsequent biotreatment system. This suggests that integrated n ZVI-bio system has potential for the treatment of complex wastewater containing heavy metals and recalcitrant organic dyes.

关键词： Nanoscale zero-valent iron Biotreatment Antimony Congo red nZVI-bio system

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Micro-nano-fabrication of green functional materials by multiphase microfluidics for environmental and energy applications

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Green Energy & Environment 2024年第8期9卷 1199-1219页

作者： Cheng Qi Tao Zhou Xingjiang Wu Kailang Liu Lei Li Zhou Liu Zhuo Chen Jianhong Xu Tiantian Kong Guangdong Provincial Key Laboratory of Micro/Nano Optomechatronics Engineering College of Mechatronics and Control EngineeringShenzhen UniversityShenzhenGuangdong518000China The State Key Laboratory of Chemical Engineering Department of Chemical EngineeringTsinghua UniversityBeijing100084China College of Chemistry and Environmental Engineering Shenzhen UniversityShenzhenGuangdong518000China Department of Biomedical Engineering School of MedicineShenzhen UniversityShenzhenGuangdong518000China

Multiphase microfluidic has emerged as a powerful platform to produce novel materials with tailor-designed functionalities,as microfluidic fabrication provides precise controls over the size,component,and structure of resultant ***,functional materials with well-defined micro-/nanostructures fabricated by microfluidics find important applications as environmental and energy *** review first illustrated in detail how different structures or shapes of droplet and jet templates are formed by typical configurations of microfluidic channel networks and multiphase flow ***,recent progresses on several representative energy and environmental applications,such as water purification,water collecting and energy storage,were ***,it is envisioned that integrating microfluidics and other novel materials will play increasing important role in contributing environmental remediation and energy storage in near future.

关键词： Microfluidics Multi-phase flow Droplet and microfiber Environmental remediation Energy Storage

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Kinematic calibration method with high measurement efficiency and robust identification for hybrid machine tools

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Chinese Journal of Aeronautics 2024年第3期37卷 468-482页

作者： Liping WANG Mengyu LI Guang YU Weitao LI Xiangyu KONG State Key Laboratory of Tribology Department of Mechanical EngineeringTsinghua UniversityBeijing 100084China Beijing Key Laboratory of Precision/Ultra-precision Manufacturing Equipment and Control Beijing 100084China

Geometric error is the main factor affecting the machining accuracy of hybrid machine *** calibration is an effective way to improve the geometric accuracy of hybrid machine *** necessity to measure both position and orientation at each pose,as well as the instability of identification in case of incomplete measurements,severely affects the application of traditional calibration *** this study,a kinematic calibration method with high measurement efficiency and robust identification is proposed to improve the kinematic accuracy of a five-axis hybrid machine ***,the configuration is introduced,and an error model is ***,by investigating the mechanism error characteristics,a measurement scheme that only requires tool centre point position error measurement and one alignment operation is ***,by analysing the effects of unmeasured degrees of freedom(DOFs)on other DOFs,an improved nonlinear least squares method based on virtual measurement values is proposed to achieve stable parameter identification in case of incomplete measurement,without introducing additional ***,the proposed calibration method is verified through simulations and *** proposed method can efficiently accomplish the kinematic calibration of the hybrid machine *** accuracy of the hybrid machine tool is significantly improved after calibration,satisfying actual aerospace machining requirements.

关键词： Hybrid machine tool Calibration Measurement scheme Improved nonlinear least squares method Virtual measurement values

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A general Boolean semantic modelling approach for complex and intelligent industrial systems in the framework of DES

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Journal of Systems engineering and Electronics 2024年第5期35卷 1219-1230页

作者： XU Changyi WANG Yun DUAN Yiman ZHANG Chao Key Laboratory of Intelligent Control and Optimization for Industrial Equipment of Ministry of Education School of Control Science and EngineeringDalian University of TechnologyDalian 116024China State Key Laboratory of Fluid Power and Mechatronic Systems School of Mechanical EngineeringZhejiang UniversityHangzhou 310027China

Discrete event system(DES)models promote system engineering,including system design,verification,and *** advancement in manufacturing technology has endowed us to fabricate complex industrial ***,the adoption of advanced modeling methodologies adept at handling complexity and scalability is ***,industrial systems are no longer quiescent,thus the intelligent operations of the systems should be dynamically specified in the *** this paper,the composition of the subsystem behaviors is studied to generate the complexity and scalability of the global system model,and a Boolean semantic specifying algorithm is proposed for generating dynamic intelligent operations in the *** traditional modeling approaches,the change or addition of specifications always necessitates the complete resubmission of the system model,a resource-consuming and error-prone *** with traditional approaches,our approach has three remarkable advantages:(i)an established Boolean semantic can be fitful for all kinds of systems;(ii)there is no need to resubmit the system model whenever there is a change or addition of the operations;(iii)multiple specifying tasks can be easily achieved by continuously adding a new ***,this general modeling approach has wide potential for future complex and intelligent industrial systems.

关键词： industrial complex system operation specifying Boolean semantic discrete event system(DES)theory intelligent operation

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Mechanistic insights into the synergetic remediation and amendment effects of zeolite/biochar composite on heavy metal-polluted red soil

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Frontiers of Environmental Science & engineering 2024年第9期18卷 105-114页

作者： Jing Li Dazhong Yang Wensong Zou Xuezhen Feng Ranhao Wang Renji Zheng Siyuan Luo Zheting Chu Hong Chen State Environmental Protection Key Laboratory of Integrated Surface Water-Groundwater Pollution Control Guangdong Provincial Key Laboratory of Soil and Groundwater Pollution ControlSchool of Environmental Science and EngineeringSouthern University of Science and TechnologyShenzhen 518055China

Red soil,the most critical soil resource in tropical/subtropical regions worldwide,faces tremendous threats,including nutrient deficiency,acidification,and heavy metal *** is a great demand for multifunctional eco-materials capable of modifying this ***,we used widely distributed soil and biomass to develop a zeolite/biochar composite for synergistic red soil remediation and *** the composite material,the Pb^(2+) and Cd^(2+) remediation efficiencies reached 92.8%and 92.9%,respectively,in stems under optimal ***,the acidity and nutrient deficiency conditions of red soil significantly *** atomic-scale interaction mechanism during the remediation and amendment process was elucidated with complementary characterization methods,which revealed that in the zeolite/biochar composite material,zeolite contributes to longterm heavy metal remediation ***,biochar is responsible for soil quality amendment and short-term heavy metal ***,for the first time,single-atom heavy metal ions were observed on biochar during the remediation process,indicating the broad distribution of single atoms in the natural environment.

关键词： Red soil Heavy metal pollution Zeolite/biochar composite Soil remediation Soil amendment

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Analysis of China’s PM_(2.5)and ozone coordinated control strategy based on the observation data from 2015 to 2020

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Journal of Environmental Sciences 2024年第4期138卷 385-394页

作者： Liuwei Kong Mengdi Song Xin Li Ying Liu Sihua Lu Limin Zeng Yuanhang Zhang State Key Joint Laboratory of Environmental Simulation and Pollution Control College of Environmental Sciences and EngineeringPeking UniversityBeijing 100871China

The coordinated control of PM_(2.5)and ozone has become the strategic goal of national air pollution *** the gradual decline in PM_(2.5)concentration and the aggravation of ozone pollution,a better understanding of the coordinated control of PM_(2.5)and ozone is urgently ***,we collected and sorted air pollutant data for 337 cities from 2015 to 2020 to explore the characteristics of PM_(2.5)and ozone pollution based on China’s five major air pollution *** results show that it is necessary to continue to strengthen the emission reduction in PM_(2.5)and ozone precursors,and control NO_(x) and VOCs while promoting a dramatic emission reduction in PM_(2.5).The primary method of curbing ozone pollution is to strengthen the emission control of VOCs,with a long-term strategy of achieving substantial emission reductions in NO_(x),because VOCs and NO_(x) are also precursors to PM_(2.5);hence,their reductions also contribute to the reduction in PM_(2.5).Therefore,the implementation of a multipollutant emission reduction control strategy aimed at the prevention and control of PM_(2.5)and ozone pollution is the only means to realize the coordinated control of PM_(2.5)and ozone.

关键词： PM_(2.5) Ozone Coordinated control Multipollutant reduction

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