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Engineering design of feedstock powder and relevant thermal-mechanical performance of thermal/environmental barrier coatings

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Journal of advanced Ceramics 2025年第2期14卷 37-56页

作者： Xinchang Feng Fangwei Guo Lirong Luo Yuzhang Wang Yun Long Xiaofeng Zhao Fei Pan Lei Guo Qingfeng Zeng Jing Feng Chunlei Wan Shanghai Key Laboratory of Advanced High-temperature Materials and Precision Forming School of Materials Science and EngineeringShanghai Jiao Tong UniversityShanghai 200240China National Engineering Research Center of Special Equipment and Power System for Ship and Marine Engineering Shanghai 200030China School of Mechanical Engineering Shanghai Jiao Tong UniversityShanghai 200240China State Key Laboratory of Advanced Nuclear Energy Technology Nuclear Power Institute of ChinaChengdu 610213China Innovative Sensor Technology IST AG Ebnat-Kappel 9642Switzerland School of Materials Science and Engineering Tianjin UniversityTianjin 300072China Tianmushan Laboratory Hangzhou 311115China School of Materials Science and Engineering Kunming University of Science and TechnologyKunming 650093China State Key Laboratory of New Ceramics and Fine Processing School of Materials Science and EngineeringTsinghua UniversityBeijing 100084China

The development of aeroengine with a high thrust-weight ratio poses great challenges for current top-coating thermal barrier coatings (TBCs) and environmental barrier coatings (EBCs) in service. Medium/high-entropy ceramics are highly promising candidate material for advanced TBCs/EBCs owing to their low thermal conductivity, high melting point, high-temperature stability, and calcium–magnesium–alumino–silicate (CMAS) resistance. Most feedstock powder used for medium/high-entropy TBCs/EBCs is prepared via traditional spray drying, which cannot fully exploit the advantages of multicomponent ceramics. The density, sphericity, inner structure, and flowability of feedstock powder affect their melting state during the thermal spraying process, which strongly affects the microstructure and properties of the deposited coatings. Therefore, the deposited coatings exhibit phase segregation, amorphous phases, and microstructure defects owing to unpredictable variations in feedstock powder with random morphologies and structures. Here, the structure and properties of feedstock powder prepared by state-of-the-art granulation technologies and their influences on the deposited coatings were systematically investigated, which can provide guidance for configuration optimization of feedstock powder and the manufacturing accuracy of the deposited coating. This review aims to bridge the gap between cutting-edge ceramics and advanced engineering technologies, thus providing concrete background knowledge and crucial guidelines for designing and developing TBCs/EBCs.

关键词： thermal/environmental barrier coatings(TBCs/EBCs) spraying ceramic powder multiscale structure control high-entropy ceramics thermal-mechanical performance

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synthesis of highly sinterable MgO powders for IR transparent ceramics

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Ceramics International 2025年

作者： Zhi, Yongli Mei, Bingchu Li, Weiwei Cheng, Jing Luo, Peng State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of Technology Wuhan430070 China Jianghuai Advance Technology Center Hefei230000 China

MgO transparent ceramics (TCS) have attracted great interests in the field of infrared window materials due to its wide transmission range, excellent thermal conductivity, and balanced mechanical properties. To date, research on MgO transparent ceramics predominantly relies on commercial MgO powders by spark plasma sintering (SPS). Herein, we report highly sinterable MgO powders synthesized by co-precipitation method, which exhibits pure phase and particle size of 75 nm. When sintered at 950 °C under 45 MPa for 2 h by hot pressed (HP) method, the transmittance of the MgO ceramic sample with the thickness of 2 mm achieved 76.9 % at 0.4 μm and 88.3 % at 5 μm. These optical properties are comparable to or even superior to MgO TCS produced through SPS method. This work shows that the MgO particles synthesized via the co-precipitation method are suitable for producing high optical quality of MgO infrared (IR) transparent ceramics. © 2025

关键词： Thermal conductivity

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稀有金属材料与工程 2025年第2期54卷 311-318页

作者： Zhang Wenxin Zhang Xiankun Shi Lei Li Shengli Jiang Yuanning Wu Chuansong State Key Laboratory of Advanced Equipment and Technology for Metal Forming Shandong UniversityJinan 250061China Key Laboratory for Liquid-Solid Structure Evolution&Processing of Materials Ministry of EducationShandong UniversityJinan 250061China

Friction stir lap welding of AA2195 Al-Li alloy and Ti alloy was conducted to investigate the formation,microstructure,and mechanical properties of the *** show that under different welding parameters,with the decrease in welding heat input,the weld surface is *** Ti/Al joint interface is flat without obvious Ti and Al mixed structure,and the hook structure is not formed under optimal *** to the enhanced breaking effect of the stirring head,the hook structural defects and intermetallic compounds are more likely to form at the Ti/Al interface at high rotational speed of 1000 r/min,thereby deteriorating the mechanical properties of *** the heat input is beneficial to hardness enhancement of the aluminum alloy in the weld nugget *** the optimal parameters of rotation speed of 800 r/min and welding speed of 120 mm/min,the maximum tensile shear strength of joint is 289 N/mm.

关键词： Ti/Al dissimilar welding friction stir lap welding Ti alloy Al-Li alloy interface bonding mechanical property

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Microstructures and mechanical properties of B4C–TiB2 ceramics fabricated by reactive sintering using B4C–Ti mixture

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Ceramics International 2025年

作者： Cui, Yi Bao, Sizhuo Sun, Yan Zhang, Ao He, Qianglong Wang, Weimin State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of Technology Wuhan430070 China School of Materials Science and Engineering Wuhan University of Technology Wuhan430070 China

In this study, B4C–TiB2 ceramics were prepared via reactive sintering using B4C–Ti as the raw material. By investigating the sintering curve, microstructures, and mechanical properties at different sintering temperatures, the liquid-phase sintering environment provided by Ti melting was found to play a key role in densification. The high-speed densification stage occurs between 1800 and 1900 °C, which improves the comprehensive properties of B4C–TiB2 composite ceramics at 1900 °C. B4C–TiB2 composites achieved the best comprehensive properties at 1950 °C. Relative density, Vickers hardness, bending strength, and fracture toughness were 99.3 %, 32.6 GPa, 433 MPa, and 5.25 MPa m1/2, respectively. Vickers hardness and bending strength were affected by density, while fracture toughness was also affected by the TiB2 phase distribution. Additionally, improvement in fracture toughness was the result of the joint action of crack deflection, crack bridging, crack branching, and microcracking mechanisms. © 2025 Elsevier Ltd and Techna Group S.r.l.

关键词： Ceramic materials

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CO_(2) adsorption and activation on p-block catalyst Ga_(2)O_(3)

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Science China materials 2025年第2期68卷 590-596页

作者： Zhizhuang Liu Xiaoxu Kuang Baowen Li Chenghua Sun Rong Tu Song Zhang Chaozhou Branch of Chemistry and Chemical Engineering Guangdong Laboratory Chaozhou 521000China School of Materials Science and Engineering Wuhan University of TechnologyWuhan 430070China Department of Chemistry and Biotechnology Swinburne University of TechnologyHawthornVictoria 3122Australia State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China

The fixation and conversion of CO_(2)frommedium-and high-temperature industrial exhaust gases arescientifically important and challenging tasks owing to theharsh conditions ***_(2)O_(3),a stable p-block compound,is surprisingly active in the thermal conversion of hot CO_(2)waste gas,but its underlying mechanism remains *** study,we investigated CO_(2)adsorption and activationacross 11 different Ga_(2)O_(3)-terminated faces using densityfunctional *** transfer and chemical bond analysesrevealed the occurrence of two distinct activation mechanismsinvolving synchronous electron gain and loss,driven by astrong synergetic effect between Ga cations and O anions onthe substrate *** Ga-O synergy enhances the CO_(2)activation efficiency compared with single active sites,with CO_(2)^(δ+) cation more readily capturing H atom than CO_(2)^(δ–).Tothe best of our knowledge,such a dual activation mechanismhas not been reported before,particularly for p-block *** findings provide new insights into the direct catalyticconversion of CO_(2)emissions and offer strategies for the rational design of industrial-grade catalysts for medium-andhigh-temperature CO_(2)tail gas conversion.

关键词： p-block catalyst gallium oxide carbon dioxide density functional theory synergetic mechanism

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NaTiOx-modified high-nickel layered oxide cathode for stable sodium-ion batteries

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Carbon Energy 2025年第1期7卷 283-291页

作者： Yingcong Liu Xing Zhou Dongwei He Xiaowei Liu Chao Yang Dawei Xu Meilong Wang Ruitao Sun Bin Zhang Jingjing Xie Jin Han Wen Chen Ya You State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of TechnologyWuhan 430070China Yibin Libode New Materials Co.Ltd SichuanChina International School of Materials Science and Engineering School of Materials Science and MicroelectronicsWuhan University of TechnologyWuhan 430070China

The O3-type layered cathode with high Ni content has attracted much attention because of its high capacity and simple synthesis ***,surface side reaction and O3-P3 phase transitions would occur during Na+insertion/extraction,resulting in unsatisfying electrochemical ***,O3-Na[Ni_(0.6)Co_(0.2)Mn_(0.2)]O_(2)(NNCM622)cathode is modified by a NaTiOx coating layer in a wet chemistry method,which reduces the parasitic reaction and facilitates Na+***,the partially doped Ti improves structural stability by restraining the irreversible multiple-phase *** a result,the modified NNCM622 cathode obtains a high specific capacity of 143.4 mAh g^(−1)and an improved capacity retention of 69%after 300 *** work offers new prospects for stabilizing the NNCM622 cathode with a feasible coating strategy.

关键词： cathode high-nickel layered oxides sodium-ion battery surface modification

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Swarming Magnetic Fe_(3)O_(4)@Polydopamine-Tannic Acid Nanorobots:Integrating Antibiotic-Free Superficial Photothermal and Deep Chemical Strategies for Targeted Bacterial Elimination

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Research 2025年第1期2024卷 840-853页

作者： Luying Si Shuming Zhang Huiru Guo Wei Luo Yuqin Feng Xinkang Du Fangzhi Mou Huiru Ma Jianguo Guan State Key Laboratory of Advanced Technology for Materials Synthesis and Processing International School of Materials Science and EngineeringWuhan University of TechnologyWuhanChina Wuhan Institute of Photochemistry and Technology WuhanChina School of Chemistry Chemical Engineering and Life ScienceWuhan University of TechnologyWuhanChina

Micro/nanorobots(MNRs)are envisioned to provide revolutionary changes to therapies for infectious diseases as they can deliver various antibacterial agents or energies to many hard-to-reach infection ***,existing MNRs face substantial challenges in addressing complex infections that progress from superficial to deep ***,we develop swarming magnetic Fe3O4@polydopamine-tannic acid nanorobots(Fe3O4@PDA-TA NRs)capable of performing targeted bacteria elimination in complicated bacterial infections by integrating superficial photothermal and deep chemical *** Fe3O4@PDA-TA nanoparticles(NPs),serving as building blocks of the nanorobots,are fabricated by in situ polymerization of dopamine followed by TA *** driven by alternating magnetic fields,Fe3O4@PDA-TA NPs can assemble into large energetic microswarms continuously flowing forward with tunable ***,the swarming Fe3O4@PDA-TA NRs can be navigated to achieve rapid broad coverage of a targeted superficial area from a distance and rapidly eradicate bacteria residing there upon exposure to near-infrared(NIR)light due to their efficient photothermal ***,they can concentrate at deep infection sites by traversing through confined,narrow,and tortuous passages,exerting sustained antibacterial action through their surface TA-induced easy cell adhesion and subsequent membrane ***,the swarming Fe3O4@PDA-TA NRs show great potential for addressing complex superficial-to-deep *** study may inspire the development of future therapeutic microsystems for various diseases with multifunction synergies,task flexibility,and high efficiency.

关键词： therapies infectious diseases complex infections chemical therapy magnetic nanoparticles polydopamine photothermal therapy targeted bacteria elimination tannic acid

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Fabrication and properties of textured ZnO-based varistor ceramics by alginate gelation and templated grain growth

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materials Letters 2025年 395卷

作者： Jie, Xi Zhou, Jian Liu, Guizhen Gu, Yang Feng, Zhiliang Zhao, Tengfei Ding, Zhongjun State Key Laboratory of Advanced Technology for Materials Synthesis and Processing Wuhan University of Technology Wuhan430070 China National Deep Sea Center Qingdao266237 China

This study proposes a novel and environment-friendly ceramic texturing method combining alginate gelation and ZnO-templated grain growth. Highly textured ZnO varistor ceramics (Lotgering factor 0.85) were achieved through shear-induced orientation alignment in aqueous alginate gels. The textured samples exhibited anisotropic breakdown voltages (293 V/mm in ⊥ direction vs. 185 V/mm in || direction), delivering an enhanced voltage gradient of 293 V/mm and a high nonlinear coefficient of 36, 58 % higher voltage gradient than isotropic counterparts, advancing environmentally friendly processing for grain boundary engineering. Results demonstrate that this method effectively improves the microstructure and electrical performance of ZnO varistor ceramics, providing essential support for developing high-performance ZnO varistors. © 2025 Elsevier B.V.

关键词： II-VI semiconductors

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Damage characteristics of low-velocity impact of hybrid laminates made of thick- and thin-plies

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Fuhe Cailiao Xuebao/Acta Materiae Compositae Sinica 2025年第5期42卷 2595-2606页

作者： Zheng, Kaidong Chen, Hongda Cai, Wei Cao, Dongfeng Hu, Haixiao Li, Ruiqi Li, Shuxin National Energy Key Laboratory for New Hydrogen-ammonia Energy Technologies Foshan Xianhu Laboratory Foshan528200 China State Key Laboratory of Materials Synthesis and Processing Wuhan University of Technology Wuhan430070 China Hubei Key Laboratory of Theory and Application of Advanced Materials Mechanics Wuhan University of Technology Wuhan430070 China Institute of Advanced Materials and Manufacturing Technology Wuhan University of Technology Wuhan430070 China

The ply level hybridization design employs multiple thin layers instead of a single thick layer, resulting in an increased complexity of the interface. To investigate the hybrid effect between thick and thin plies of laminated composites subjected to low-velocity impact loading, two hybrid laminates were designed based on the quasi-isotropic stacking sequence. The low-velocity impact (LVI) tests including the baseline laminate and hybrid laminates were carried out. The ultrasonic C-scan and de-ply technology were respectively used to make a nondestructive and destructive detection on laminates with impact damages. Impact damages were qualitatively and quantitatively evaluated based on the detection results. Subsequently, the performances and failure modes of compression after impact (CAI) were analyzed. Experimental results show that hybrid design of thick- and thin- plies makes full use of the damage suppression characteristics of thin-ply composite, improves the impact damage resistance of composite structures, reduces the projected delamination area and total interface delamination area, shortens the distance between the largest single delamination and the neutral layer, and significantly improves the CAI strength of composite structures. The outputs of this experimental research serves as an indication for the optimal design and safety evaluation of hybrid structures. © 2025 Beijing University of Aeronautics and Astronautics (BUAA). All rights reserved.

关键词： Delamination

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Electromagnetic Functions Modulation of Recycled By-Products by Heterodimensional Structure

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Nano-Micro Letters 2025年第6期17卷 264-278页

作者： Ze Nan Wei Wei Zhenhua Lin Ruimei Yuan Miao Zhang Jincheng Zhang Jianyong Ouyang Jingjing Chang Hejun Li Yue Hao State Key Laboratory of Wide-Bandgap Semiconductor Devices and Integrated Technology School of MicroelectronicsXidian UniversityXi’an 710071People’s Republic of China State Key Laboratory of Solidification Processing Shaanxi Province Key Laboratory of Fiber Reinforced Light Composite MaterialsCarbon/Carbon Composites Research CenterNorthwestern Polytechnical UniversityXi’an 710072People’s Republic of China Advanced Interdisciplinary Research Center for Flexible Electronics Xidian UniversityXi’an 710071People’s Republic of China Department of Materials Science and Engineering National University of Singapore7 Engineering Drive 1Singapore 117574Singapore

One of the significant technological challenges in safeguarding electronic devices pertains to the modulation of electromagnetic(EM)wave jamming and the recycling of defensive *** synergistic effect of heterodimensional materials can effectively enable the manipulation of EM waves by altering the *** we propose a novel approach for upcycling by-products of silver nanowires that can fabricate shape-tunable aerogels which enable the modulation of its interaction with microwaves by heterodimensional structure of ***-product heterodimensionality was used to design EM-wave-jamming-dissipation structures and therefore two typical tunable aerogel forms were *** first tunable form was aerogel film,which shielded EM interference(EMI shielding effectiveness(EMI SE)>89 dB)and the second tunable form was foam,which performed dual EM functions(SE>30 dB&reflective loss(RL)<-35 dB,effective absorption bandwidth(EAB)>6.7 GHz).We show that secondary recycled aerogels retain nearly all of their EM protection properties,making this type of closed-loop cycle an appealing *** findings pave the way for the development of adaptive EM functions with nanoscale regulation in a green and closed-loop cycle,and they shed light on the fundamental understanding of microwave interactions with heterodimensional structures.

关键词： Silver nanowires Electromagnetic shielding Microwave absorption Recycled aerogels

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