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Study on wear mechanism of small ball-end grinding wheel and surface integrity of complex component under high-speed machining condition

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Wear 2025年 570卷

作者： Qin, Biao Liu, Henan Cheng, Jian Tian, Jinchuan Sun, Jiangang Chen, Mingjun School of Mechatronics Engineering Harbin Institute of Technology Heilongjiang Harbin150001 China State Key Laboratory of Robotics and System Harbin Institute of Technology Heilongjiang Harbin150001 China Zhengzhou Research Institute Harbin Institute of Technology Zhengzhou450000 China

The small ball-end fine diamond grinding wheel is well-suited for machining complex components with small curved surface structures, demonstrating high-precision and high-quality machining capabilities. By increasing the speed of the workpiece, the issue of poor grinding performance caused by the small diameter of the ball-end grinding wheel can be effectively overcome. However, this strategy inevitably increases wheel wear and affects surface integrity. To address these challenges, this paper systematically investigates the grinding characteristics of the small ball-end grinding wheel. First, grinding experiments were performed to investigate the influence of workpiece speed, feed rate, and grinding depth on the material removal rate, wheel wear, and surface integrity. Then, the wear mechanism of the grinding wheel was analyzed. The wear modes of the grinding wheel at high workpiece speeds include metal adhesive wear and abrasive grain fracture, which enhance the self-sharpening of the grinding wheel while accelerating its wear. Furthermore, the surface morphology creation mechanism of fused silica under different material removal modes was revealed. Moreover, the correlation between material removal rate and surface roughness caused by wheel wear was revealed. A high-speed grinding strategy was subsequently proposed based on the relationship between the grinding characteristics and grinding parameters of the small ball-end grinding wheel under various grinding conditions. Finally, the feasibility of this grinding strategy was validated through its application to the machining of the complex curved fused silica hemispherical resonator (HSR). Experimental results indicate that under the high workpiece speed condition, the best surface roughness of HSR decreases from 90.5 nm to 62.2 nm, while the maximum grinding wheel wear increases from 9.7 μm to 11.5 μm, with minimal impact on surface integrity. Therefore, the high-speed grinding strategy proposed in this study ho

关键词： Fused silica

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Study of the shear strength behavior in flip chip under thermo-mechano-electrical coupling and different solder height

Study of the shear strength behavior in flip chip under ther...

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International Conference on (ICEPT) Electronic Packaging Technology

作者： Bin Zhou Jianxin Qiao Yunkang Su Dapeng Liu Wentao Huang Longqiu Li State Key Laboratory of Robotics and System Key Laboratory for Microsystems and Microstructure Manufacturing Harbin Institute of Technology Harbin China School of Mechanical and Electrical Engineering Harbin Institute of Technology Harbin China

Complicated service environment such as thermo-mechano-electrical coupling field and limited solder height have brought great challenges to the reliability of flip chips packaging and hindered the chip integration process. In this work, mechanical properties of 3.0Ag-0.5Cu(SAC305) solder under different service environment and height were investigated at macroscopic and microcosmic level. The flip chip shear test is realized on the universal test machine use the proposed fixture. The shear strength shows declining trend with the increment of coupling fields and solder heights. The underlying mechanism of strength loss is thermal softening effect and reduction rate could reach 42.77% at most. The Scanning Electron Microscopy (SEM) is used to analysis the fracture morphology and intermetallic compound (IMC) layer. The shear strength was negatively correlated with the thickness of IMC layer, and was positively correlated with fractal dimension of fracture morphology. The result shows that the thickness of IMC layer is the highest while the field is thermo-mechano-electrical and the solid height is 398μm. Meanwhile, the fractal dimension of fracture morphology is the lowest.

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Microanalysis of a ductile iron by microchip laser-induced breakdown spectroscopy

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Plasma Science and Technology 2021年第10期23卷 179-185页

作者： Wei Wang Lanxiang Sun Peng Zhang Liming Zheng Lifeng Qi Jinchi Wang State Key Laboratory of Robotics Shenyang Institute of AutomationChinese Academy of SciencesShenyang 110016People’s Republic of China Key Laboratory of Networked Control System Shenyang Institute of AutomationChinese Academy of SciencesShenyang 110016People's Republic of China Institutes for Robotics and Intelligent Manufacturing Chinese Academy of SciencesShenyang 110169People’s Republic of China University of Chinese Academy of Sciences Beijing 100049People's Republic of China

Laser beams with ns pulse width are generally employed as an excitation source in the process of detecting inclusions and elemental segregation on a workpiece surface by microanalysis of the laser-induced breakdown *** addition,the ablation crater interval of laser sampling on the sample surface is generally 20μm or *** is difficult to detect the morphology of inclusions smaller than 50μm in diameter and the micro-segregation of ***,in this work,when the laser ablation crater is 10μm and the sampling resolution of the laser on the sample surface is 5μm,the morphology and distribution of spherical inclusions(20–60μm)in ductile iron can be detected according to the difference of the Fe spectrum on the Fe matrix and the spheroidal ***,the distribution of micro-segregation of Mg and Ti elements in ductile iron was also studied.

关键词： micro-laser-induced breakdown spectroscopy micro-LIBS mapping inclusion segregation ductile iron

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Layered structural engineering of Bi 2 O 3 /PP and WO 3 /PP composites for γ-ray shielding in high energy range: anisotropic attenuation mechanisms via Monte Carlo simulation and experiments

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Journal of Materials Research and Technology 2025年 36卷 10324-10336页

作者： Xiangjie Duan Jie Zhao Shuaida Song Na Zhou Jizhuang Fan Bo Tian Yunchen Du State Key Laboratory of Space Power-Sources School of Chemistry and Chemical Engineering Harbin Institute of Technology Harbin 150001 People's Republic of China State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin 150006 People's Republic of China Heilongjiang Institute of Atomic Energy Heilongjiang Academy of Sciences Harbin 150081 People's Republic of China

The development of non-toxic and flexible polymer-based shielding composites has become a research hotspot due to the severe harm of γ ray to living organisms, mechanical equipment, and environment. However, the γ-ray shielding performance of polymer-based composites in high-energy range remains unsatisfactory. Herein, FLUKA Monte Carlo simulations capable of visualizing γ-photon transport behaviors are investigated in Bi 2 O 3 /PP and WO 3 /PP multi-layer composites with various layered configurations. The simulation results reveal significant anisotropic attenuation effects on shielding characteristics caused by layered configurations and incident path of γ-photons relative to the interface position. Subsequently, single-layer, AB, and sandwich-like ABA composites with a fixed thickness of 2.0 mm are experimentally fabricated via melt-mixing and hot press methods. At 1332 keV, sandwich-like WPPBPPWPP composite (WO 3 /PP outer layers + Bi 2 O 3 /PP core) achieves linear attenuation coefficients and radiation protection efficiency of 0.31 cm −1 and 6 %, respectively, which are 29 % higher than those of single-layer composite. These improvements originate from multiple scattering induced by interlayer interface. Additionally, layered configurations with externally placed high-density fillers (WO 3 ) and internally placed high atomic number fillers (Bi 2 O 3 ) further promote γ-photon attenuation in high-energy range. Experimental results validate the anisotropic shielding trends observed in MC simulations. Moreover, multi-layer composites demonstrate significantly improved energy storage capacity, thermal stability, and oxidation resistance while maintaining comparable to those of single-layer composites. This work provides a scalable strategy for developing non-toxic and flexible shielding materials applicable in nuclear protection, medical devices, and aerospace systems, where lightweight and efficient radiation attenuation are critical.

关键词： Polymer-based composites Multi-layer structural engineering γ-Ray shielding Monte Carlo simulation Anisotropy attenuation Heterogeneous interface

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On Networked Dynamical systems with Heterogeneous Constraints:Equilibrium Points and Stability 41

On Networked Dynamical Systems with Heterogeneous Constraint...

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第41届中国控制会议

作者： Qichao Ma Jiahu Qin Yu Kang Huijun Gao Department of Automation University of Science and Technology of China Institute of Artificial Intelligence Hefei Comprehensive National Science Center Institute of Advanced Technology University of Science and Technology of China Research Institute of Intelligent Control and Systems and the State Key Laboratory of Robotics and System Harbin Institute of Technology

ISBN: (数字)9789887581536

ISBN: (纸本)9781665482561

In this paper,we investigate multi-agent systems with heterogeneous constraints,which can represent the heuristic beliefs of the agents towards an issue or the physical constraints of the *** typical example is a group of interacting unmanned aerial vehicles in a complex environment with multiple physical *** a result of the heterogeneity of the constraints,an equilibrium point may not exist and is presumably to be a dissensus point when it *** investigate the existence of equilibrium points from the perspective of Kakutani's fixed point theory for a set-valued *** also prove the local/global stability of certain equilibrium ***,a special case that the constraints are homogeneous is taken into *** constrains are assumed to take interval forms with nonempty *** is proved that consensus can be achieved globally and asymptotically for this *** examples are designed to illustrate our theoretical findings.

关键词： Multi-agent systems heterogeneous constraints equilibrium point and its stability constrained consensus

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Dynamics Analysis of a Symmetric 3-R(SRS)RP Multi-loop Mechanism 23rd

Dynamics Analysis of a Symmetric 3-R(SRS)RP Multi-loop Mecha...

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23rd IFToMM China International Conference on Mechanism and Machine Science and Engineering, IFToMM CCMMS 2022

作者： Li, Chuanyang Qin, Zhongbao Hu, Changhua Liu, Rongqiang Liu, Ruiwei Song, Xiaoke PLA Rocket Force University of Engineering Xi’an710025 China State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin150080 China College of Naval Architecture and Ocean Engineering Guangzhou Maritime University GuangZhou510725 China School of Mechatronics and Vehicle Engineering East China Jiaotong University Nanchang330013 China

ISBN: (纸本)9789811993978

The 3-R(SRS)RP multi-loop Mechanism is regarded as one module of a multi-stage manipulator for space manipulation operations, such as capturing free-flying objects. The mechanism has two rotational and one translational degrees of freedom, as well as includes coupled kinematic chains, which can be constructed to the modular system for space operation. The dynamics analysis of the mechanism is the basis of its structural design and actuation control. In this paper, the twist shaping matrix between the twists of links and the input rate array is derived by decoupling the mechanism and motion analysis. Based on the Newton–Euler equation, the dynamics model of the mechanism is established. the theoretical values of actuation power consumption on the certain motion modes is calculated via programming, then being compared with the simulation values obtained through ADAMS model. The results are basically consistent, which verifies the correctness of the dynamics analysis of the mechanical system. © 2023, The Author(s), under exclusive license to Springer Nature Singapore Pte Ltd.

关键词： Dynamics

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A Helium Type Turbo-blasting Device (TBD) into a Penetrating Probe for Main-belt Comets Volatiles Exploration

A Helium Type Turbo-blasting Device (TBD) into a Penetrating...

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IEEE International Conference on robotics and Biomimetics

作者： Junyue Tang Zekun Ha Junxiao Xiao Cheng Chi Ziyun Yao He Liang Shengyuan Jiang State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin P. R. China

ISBN: (纸本)9781665481106

Comparing the isotopic composition of the D/H ratio of the water ice in main belt comets (MBCs) to that of the oceans on the Earth can enhance the understanding of where the water comes from and of how the distribution of the water ices in our early solar system. Since mineral volatiles are normally covered underground, it is difficult to accurately detect its composition from remote observation. Herein, a subsurface penetrating probe integrated with non-contamination detonation is proposed to realize an in-situ exploration. Under the rapid turbo-blasting interaction, the surrounding rubble piles will be definitely blown away, leaving an artificial crater for later remote observation. A novel a helium type turbo-blasting device (TBD) is proposed and designed. The simulant rubble pile structure detonation experiments verified the detonation equivalent.

关键词： Comets Earth Satellites Belts Turning Ice Helium

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Reliability Design of Manipulator Joint for China Space Station 2

Reliability Design of Manipulator Joint for China Space Stat...

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2nd International Conference on Artificial Intelligence, Automation, and High-Performance Computing, AIAHPC 2022

作者： Li, Delun Zhu, Chao Zhang, Yun Bai, Mei Huang, Zhipeng Xie, Zongwu Liu, Teng Fu, Hao State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin150001 China Beijing Key Laboratory of Intelligent Space Robotic Systems Technology and Applications Beijing Institute of Spacecraft System Engineering CAST Beijing100094 China Beijing Satellite Manufacturing Co. Ltd. Beijing100094 China Beijing Institute of Space Environment Engineering Beijing100094 China

ISBN: (纸本)9781510657717

The TianHe manipulator is responsible for major tasks such as China Space Station construction, operation, and supporting astronaut's extravehicular operations. The joint is the direct execution part of the manipulator to realize flexible movement, and it is the key component to ensure the core functions and performance of the China Space Station manipulator, The composition of the joint is complex, and the experience of its reliability design is very poor. So the research of reliability design method for the joint is of great significance. Starting from the joint reliability design method, this paper uses various methods such as redundant design, margin design, and environmental adaptability design to complete the joint reliability design comprehensively. The ideas and methods for reliability design for the joint of the China Space Station manipulator introduced in this paper have important reference value for the reliability design for the space complicated electromechanical products. © 2022 SPIE. All rights reserved.

关键词： Space stations

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Tunable Rectification of Diffusion-Wave Fields by Spatiotemporal Metamaterials

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Physical Review Letters 2022年第25期129卷 256601-256601页

作者： Jiaxin Li Zhanxiang Zhang Guoqiang Xu Haoran Sun Lizhou Dai Tianlong Li Cheng-Wei Qiu Department of Electrical and Computer Engineering National University of Singapore Singapore 117583 Singapore State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin 150001 China

The diffusion process is the basis of many branches of science and engineering, and generally obeys reciprocity between two ports of a linear time-invariant medium. Recent research on classical wave dynamics has explored the spatiotemporal modulation to exhibit preferred directions in photons and plasmons. Here we report a distinct rectification effect on diffusion-wave fields by modulating the conductivity and observe nonreciprocal transport of charges. We experimentally create a spatiotemporal diffusion metamaterial, in which a mode transition to zero frequency is realized. A direct current component thereby emerges, showcasing a biased effect on the charge diffusion when the incident fundamental frequency is a multiple of the system modulation frequency. These results may find applications spanning a plethora of diffusive fields in general.

关键词： Diffusion Metamaterials Bloch-Floquet theorem

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Active Complaint Control for Smooth and Quick Connector Assembly*

Active Complaint Control for Smooth and Quick Connector Asse...

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IEEE International Conference on robotics and Biomimetics

作者： Jun Wu Yu He He Wang Qiyu Wang Shaowei Fan School of Mechanical and Electrical Engineering University of Electronic Science and Technology of China Chengdu China State Key Laboratory of Robotics and System Harbin Institute of Technology Harbin China

This paper presents an active complaint control for smooth and quick connector assembly. The application requirement of an end-effector with simultaneous connecters is firstly defined. Then, the hybrid impedance control provides the foundation for active search and passive assembly. After that, a resolution-variant Lissajous search is proposed for smooth motion and earlier connection. At last, simulations and experiments indicate that the proposed controller can guarantee smooth and quick search for connector assembly.

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