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Efficient extraction of valuable metals from spent LiNi0.5Co0.2Mn0.3O2 cathode materials using sodium bisulfate: Parameter optimization and kinetic study

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Sustainable Materials and Technologies 2025年 44卷

作者： Zhang, Pengyang Rohani, Sohrab Teng, Liumei He, Minyu Jin, Xi Liu, Qingcai Ren, Shan Liu, Weizao College of Materials Science and Engineering Chongqing University Chongqing400044 China Department of Chemical and Biochemical Engineering Western University LondonON Canada School of Materials Science and Engineering Chongqing University of Arts and Sciences 402160 China State Key Laboratory of Multiphase Flow in Power Engineering School of Energy and Power Engineering Xi'an Jiaotong University Xi'an710049 China

Spent lithium-ion batteries pose significant environmental hazards but also possess high recycling value. In this study, a process for the recovery of valuable metals from spent LiNi0.5Co0.2Mn0.3O2 cathode materials (NCM523) was proposed by using NaHSO4 as the sulfation agent. The thermal decomposition of NaHSO4 and its sulfation roasting process with spent NCM523 were investigated. The findings revealed that NaHSO4 started decomposing at approximately 200 °C, releasing Na2S2O7. And significant SO2 gas was emitted after 400 °C, efficiently reducing and sulfating the valuable metals in NCM523. The sulfation roasting parameters were optimized by examining the influences of roasting temperature and the mass ratio of NaHSO4 to waste cathode materials on the leaching efficiencies of valuable metals. Experimental results indicated that Li was present as Li2SO4 and NaLiSO4 forms after roasting, while other valuable metals existed in complex forms, mainly as bimetallic composite sulfates. The study found that under optimal conditions, with a NaHSO4 to waste cathode material mass ratio of 5:1, and roasting at 600 °C for 120 min resulted in the highest leaching efficiencies for valuable metals, with Li at 98.4 %, Co at 97.1 %, Ni at 96.1 %, and Mn at 96 %. Additionally, the non-isothermal kinetic of the roasting process was studied, determining the apparent activation energy of each stage and identifying the controlling steps through the Kissinger-Akahira-Sunose (KAS), Flynn-Wall-Ozawa (FWO), and Starink methods. The mechanisms were elucidated using the Satava-Sestak and Coats-Redfern equations, which identified the fourth stage as the controlling step with an average activation energy of 211.4 kJ/mol, indicating a three-dimensional diffusion model. The results highlighted that utilizing NaHSO4 roasting for recycling waste cathode materials led to high leaching efficiencies of Li, Co, Ni, and Mn metals at lower temperatures. This aligned well with the principles of efficient

关键词： Lithium-ion batteries

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Preparation, improvement, and application of metal–organic framework-based sensing materials for gas leakage and emission: A review

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Nano Materials Science 2025年

作者： Liu, Manyi Wang, Liang Ren, Shan Bai, Bofeng Chai, Shouning He, Chi Zheng, Chunli Yin, Xitao Li, Fengguang College of Materials Science and Engineering Chongqing University Chongqing400044 China State Key Laboratory of Multiphase Flow in Power Engineering School of Energy and Power Engineering Xi'an Jiaotong University Xi'an710049 China School of Physics and Optoelectronic Engineering Ludong University Yantai264000 China School of Materials Science and Engineering Hubei University of Automotive Technology Shiyan442002 China

Industrial gas leaks and flue gas emissions pose significant threats to the safety of industrial operations and the atmospheric ecological environment. Traditional gas sensing materials often struggle to meet the challenges posed by complex industrial environments. Recently, metal-organic framework (MOF)-based gas sensing materials have garnered significant attention in industrial gas detection due to their high sensitivity, selectivity, and tunable properties. The exponential increase in related publications highlights the growing research interest in this field. This paper presents a comprehensive review of the advantages of various types of metal-organic frameworks and their derivatives for detecting industrial gas leaks and flue gas emissions, alongside an introduction of representative MOF synthesis methods. Furthermore, the primary sensing mechanisms of MOF-based gas sensing materials and strategies for enhancing the sensing performance are summarized. The current state of MOF-based gas sensing materials in industrial gas detection is also discussed. Finally, the potential limitations, existing challenges, and future directions of MOF-based industrial gas sensing materials are systematically analyzed, with suggestions for addressing these challenges to advance industrial gas detection technologies. © 2025 Chongqing University

关键词： Application Improvement Industrial gas detection MOF-Based sensing materials Preparation

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Numerical Study of Multi-Factor Coupling Effects on Energy Conversion Performance of Nanofluidic Reverse Electrodialysis

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Frontiers in Heat and Mass Transfer 2025年第2期23卷 507-528页

作者： Hao Li Cunlu Zhao Jinhui Zhou Jun Zhang Hui Wang Yanmei Jiao Yugang Zhao School of Physical and Mathematical Sciences Nanjing Tech UniversityNanjing211816China MOE Key Laboratory of Thermo-Fluid Science and Engineering Xi’an Jiaotong UniversityXi’an710049China Key Laboratory of Unsteady Aerodynamics and Flow Control Ministry of Industry and Information TechnologyNanjing University of Aeronautics and AstronauticsNanjing210016China Shanghai Key Laboratory of Multiphase Flow and Heat Transfer in Power Engineering School of Energy and Power EngineeringUniversity of Shanghai for Science and TechnologyShanghai200093China Key Laboratory of Icing and Anti/De-icing China Aerodynamics Research and Development CenterMianyang621000China

Based on the rapid advancements in nanomaterials and nanotechnology,the Nanofluidic Reverse Electrodialysis(NRED)has attracted significant attention as an innovative and promising energy conversion strategy for extracting sustainable and clean energy fromthe salinity gradient ***,the scarcity of research investigating the intricate multi-factor coupling effects on the energy conversion performance,especially the trade-offs between ion selectivity and mass transfer in nanochannels,of NRED poses a great challenge to achieving breakthroughs in energy conversion *** numerical study innovatively investigates the multi-factor coupling effect of three critical operational factors,including the nanochannel configuration,the temperature field,and the concentration difference,on the energy conversion processes of *** this work,a dimensionless amplitude parameter s is introduced to emulate the randomly varied wall configuration of nanochannels that inherently occur in practical applications,thereby enhancing the realism and applicability of our *** results reveal that the application of a temperature gradient,which is oriented in opposition to the concentration gradient,enhances the ion transportation and selectivity simultaneously,leading to an enhancement in both output power and energy conversion ***,the increased fluctuation of the nanochannel wall from s=0 to s=0.08 improves ion selectivity yet raises ion transport resistance,resulting in an enhancement in output power and energy conversion efficiency but a slight reduction in ***,with increasing the concentration ratio cH/cL from 10 to 1000,either within a fixed temperature field or at a constant dimensionless amplitude,the maximumpower consistently attains its optimal value at a concentration ratio of 100 but the cation transfer number experiences amonotonic decrease across this entire range of concentration ***,uponmodifying the ope

关键词： Salinity gradient energy nanofluidic reverse electrodialysis energy conversion nanochannel configuration multi-factor coupling effect

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Large eddy simulation on the wake characteristics of linearly stratified flow past a sphere

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Scientific Reports 2025年第1期15卷 1-13页

作者： Xia, Tianci Wei, Na Shi, Liuliu School of Energy and Power Engineering University of Shanghai for Science and Technology Shanghai 200093 China Shanghai Key Laboratory of Multiphase Flow and Heat Transfer in Power Engineering Shanghai 200093 China Key Laboratory of Power Machinery and Engineering of Ministry of Education Shanghai Jiao Tong University Shanghai 200240 China

In this study, Large Eddy Simulation (LES) has been employed to examine the influence of the Froude number (Fr) on the linearly stratified wake and internal waves behind a sphere at a subcritical Reynolds number of Re = 3700. Six distinct sets of models with varying Fr (Fr = 0.05, 0.25, 0.5, 1, 2, ∞) have been chosen to establish density linear stratification through the use of a User Defined Function (UDF). The analysis focuses on the impact of stratification on wake characteristics, velocity distribution, and the structure of internal waves within stratified flow. It is evident that density stratification plays a pivotal role in shaping wake structure. Notably, in stratified flows, wakes exhibit unique characteristics including the generation of internal waves, suppression of vertical velocity, and the emergence of oscillating wake patterns. The study reveals that a decrease in the Froude number leads to heightened vertical suppression of the wake and increased anisotropy of the velocity distribution. Furthermore, as the Froude number ascends from 0.05 to 2, the wake undergoes a transition from quasi-two-dimensional vortex shedding to three-dimensional turbulence. © The Author(s) 2025.

关键词： Froude number Internal wave Linearly stratified flow Wake

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Effect of surface roughness on corrosion behaviour of stainless steel in supercritical CO 2

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Journal of Materials Research and Technology 2025年 36卷 4946-4954页

作者： Liyong Cao Wenyan Zhang Chongjun Jiang Hui Wang Hong An Chao Ye Jiyun Ren Xiaole Huang Lei Deng China University of Xihua Chengdu 610039 China State Key Laboratory of Multiphase Flow in Power Engineering School of Energy and Power Engineering Xi'an Jiaotong University Xi'an 710049 China China University of Petroleum-Beijing Beijing 102249 China PipeChina Gansu Branch Lanzhou 730070 China Zhengzhou Yutong Group Co. Ltd. Zhengzhou 450000 China

To study the effect of surface roughness on the corrosion behavior of austenitic steels in supercritical CO 2 , the corrosion experiments were conducted on 304 and 310S stainless steels at 550 °C and 15 MPa. The corroded samples were characterized using XRD and SEM-EDS. The results demonstrate that surface roughness significantly affects the morphology and structure of the oxide films formed on 310S stainless steel. Samples prepared with varying surface roughness (grounded using from 200# to 1000# metallographic abrasive papers) showed that rougher surfaces tend to develop denser oxide layers, whereas smoother surfaces exhibit relatively loose and porous oxide films. Despite these differences in oxide structure, the overall corrosion weight gain remained largely unaffected, indicating minimal oxide shedding from 310S steel. The oxidation product is mainly Cr 2 O 3 . For 304 stainless steel, surface roughness was found to influence the composition of surface oxides. Both 200# and 1000# samples formed loose, porous oxide films prone to spallation, with the primary constituents being Fe 3 O 4 , (Fe, Cr) 3 O 4 and Fe 2 O 3 . Because the content of (Fe, Cr) 3 O 4 and Fe 3 O 4 of the former is higher, more voids appear in the oxide film, leading to spallation within the first 100 h of exposure. The rougher surface showed a more pronounced loss of oxide. But for the 600# sample, the main component is Fe 2 O 3 . Carburization was observed to intensify with increasing surface roughness in both materials. Notably, the 200# sample of 310S stainless steel exhibited more severe carburization compared to the 1000# sample of 304 stainless steel.

关键词： Supercritical CO 2 Corrosion Austenitic stainless steels Surface roughness Oxidation

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Uncertainty and Sensitivity Analysis of Containment Aerosol Removal Under Severe Accident

SSRN

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SSRN 2025年

作者： Ou, Pingwen Chen, Yongzheng Chen, Peng Ouyang, Yong Guo, Chao Su, Guanghui China Nuclear Power Technology Research Institute Co. Ltd. Shenzhen518000 China State Key Laboratory of Nuclear Power Safety Technology and Equipment China Nuclear Power Technology Research Institute Co. Ltd. Shenzhen518000 China School of Nuclear Science and Technology Xi'an Jiaotong University Shaanxi Xi’an710049 China State Key Laboratory of Multiphase Flow in Power Engineering China

This study focuses on the uncertainty and sensitivity analysis of containment aerosol removal under severe accident conditions using the severe accident integral code ASTEC, validated by experiments carried by CNPRI, and the coupled uncertainty and sensitivity tool SUNSET. A "separated" methodology is introduced, which distinguishes between thermal-hydraulic and aerosol boundary conditions to highlight the impact of containment aerosol mechanisms. Eleven uncertainty input parameters related are selected for uncertainty propagation and the Spearman correlation coefficient is utilized to describe sensitivity. The removal factor exhibits significant variation, with peaks due to temporary enhancement of diffusiophoresis deposition caused by corium relocation and subsequent steam generation. Uncertainty in the removal factor is substantial before aerosol release termination and narrows afterward. The gravitational settling and the diffusiophoresis deposition are the most important contributors with approximately 70% and 20% deposited aerosol mass, respectively. The initial mass medium diameter, the gravitational shape factor and the agglomeration shape factor are the most influential input parameters in aerosol removal, including in-containment deposition and environmental release, and they should be considered discreetly with conservatism in source term estimation and radioactive consequence evaluation in nuclear engineering. © 2025, The Authors. All rights reserved.

关键词： Sensitivity analysis

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Discrete element simulation of dry adhesive granular flow in a vertical pipe

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Powder Technology 2025年 460卷

作者： Gao, Xin Parteli, Eric J.R. Fan, Fengxian School of Energy and Power Engineering University of Shanghai for Science and Technology Shanghai200093 China Faculty of Physics University of Duisburg-Essen Lotharstr. 1 DuisburgD 47057 Germany Shanghai Key Laboratory of Multiphase Flow and Heat Transfer in Power Engineering University of Shanghai for Science and Technology Shanghai200093 China

The transportation and storage of granular materials with adhesive properties often involves particulate flow through narrow pipes, which is accompanied by still poorly understood dynamic behavior. Due to the difficulty in achieving a quantitative understanding of such flows based solely on experiments, here we perform particle-based numerical simulations of vertical pipe flows of adhesive granular materials using the discrete element method (DEM). Our simulations unveil different regimes of vertical pipe flow depending on the pipe-to-particle diameter ratio and the interparticle adhesive strength. Surprisingly, we find that the particle mass flow rate through the pipe increases substantially with this adhesive strength. This rather counterintuitive result is caused by an enhanced tendency of the particles to form stable agglomerates around the pipe symmetry axis, thus leading to reduced interaction of the particles with the frictional pipe walls. By contrast, incorporation of particle-wall adhesive interactions leads to exactly the opposite behavior, with such interactions dictating the granular dynamics in the pipe and leading to lower mass flow rate values compared to cohesionless flows. Furthermore, we show that the different flow regimes are associated with distinct spatiotemporal patterns of the granular solid fraction along the pipe axis (density waves). Therefore, our results provide theoretical references for future experimental research and application of adhesive granular flows through narrow pipes. © 2025 Elsevier B.V.

关键词： Channel flow

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COUPLED SIMULATION ON FLUE GAS AND STEAM DEVIATION OF FINAL REHEATER IN A 600 MW TANGENTIALLY FIRED BOILER WITH REVERSED SEPARATED OVERFIRE AIR UNDER DIFFERENT LOADS

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Thermal Science 2025年第2期29卷 983-997页

作者： Wang, Zhengjiang Wang, Xingjun Yang, Yang Li, Jiawei Su, Yongning Jiang, Qi Li, Xiaojun Xing, Wenbin Yi, Jinhao Liu, Hu Xi’an TPRI Water-Management – Environmental Protection Co. Ltd. State Key Laboratory of High-Efficiency Flexible Coal Power Generation and Carbon Capture Utilization and Storage Xi’an China Huaneng Longdong Energy Co. Ltd. Zhengning Power Plant Qingyang China State Key Laboratory of Multi-phase Flow in Power Engineering School of Energy and Power Engineering Xi’an Jiaotong University Xi’an China

Flue gas and steam deviation of the final reheater is an inevitable problem in the tangentially fired boiler due to the remaining gas spinning at the furnace exit. An in-house 1-D process simulation code coupled with comprehensive 3-D combustion simulation was adopted to accurate investigate the characteristics of the flue gas and steam maldistribution of the final reheater in a 600 MW supercritical tangentially fired boiler. Firstly, the combustion simulation result was validated by the in-house fire-side heat transfer calculation data, then the effect of boiler loads and reversed separated overfire air (SOFA) deflection angles on the gas temperature deviation, velocity deviation and outlet steam temperature of reheater were conducted. The results showed that the deviation of flue gas temperature and velocity increases as the boiler load decreases. The reversed SOFA deflection angle plays a crucial role in improving the gas distribution under low loads, and the deviation of flue gas temperature and velocity is the smallest when the angle is –18° under 100% boiler maximum continuous rating (BMCR), 75% and 50% turbine heat acceptance (THA), but it is the smallest when the angle is –9° under 35% BMCR load. Moreover, the maximum outlet steam temperature difference between parallel heating surfaces of the final reheater increases from 84.68–106.48 K as the boiler load decreases from 100% BMCR to 75% THA, and it is mainly affected by the flue gas temperature deviation rather than the mass-flow rate maldistribution when the deflection angle changes from –9° to –18°. © (2025), (Serbian Society of Heat Transfer Engineers). All rights reserved.

关键词： Steam

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Thermodynamics analyses on a novel CHP system integrated with multi-grade thermal energy storage

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Journal of Energy Storage 2025年 106卷

作者： Liu, Rongtang Zhang, Kezhen Qin, Yuanzhi Wan, Kaidi Xu, Can Liu, Ming Ningbo Institute of Technology Beihang University Ningbo315800 China Xi'an Thermal Power Research Institute Co. Ltd. Xi'an710054 China State Key Laboratory of Multiphase Flow in Power Engineering Xi'an Jiaotong University Xi'an710049 China Dongfang Boiler Co. Ltd. of Dongfang Electric Group Chengdu611731 China

The high penetration level of intermittent renewable power necessitates the crucial requirement for combined heat and power systems to possess both high efficiency and flexibility. However, the heat-controlled operation modes of traditional combined heat and power systems impose limitations on their efficiency and flexibility. Therefore, it is of great significance to develop a heat-power decoupling technology that exhibits exceptional efficiency and flexibility. A novel combined heat and power system integrated with multi-grade thermal energy storage is proposed in this study. Thermodynamic analysis models of all operational conditions are developed, and the comprehensive characteristics of efficiency and operational flexibility for the proposed system are assessed by taking a 330 MW system as an example. Results show that the proposed system can decrease/increase 16.05 MW/30.96 MW power loads comparing with the reference system during the charging/discharging periods under the design condition. Energy efficiency of the proposed system can reach 49.40 %, which is improved by 1.66 percentage points. Exergy analysis reveals the exergy destruction order for the proposed system, and shows that the combustion and heat transfer in the boiler are the major process of exergy dissipation. Moreover, operation strategies of the proposed system during charging-discharging cycle are explored and formulated under off-design condition, suggesting that thermodynamic performances of the novel system under various conditions even extreme conditions exhibits exceptional properties. The maximum heat load of the proposed system can be improved by 46.78 % comparing with the reference system, and the maximum improvement of power load capacity during charging-discharging cycle is 14.58 percentage points. This study provides a promising approach for multi-grade thermal energy storage to improve the comprehensive characteristics of combined heat and power systems. © 2024

关键词： Charge storage

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Numerical Investigation of the Thermal Response to Skin Tissue during Laser Lipolysis

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Journal of Thermal Science 2018年第5期27卷 470-478页

作者： CHEN Bin ZHANG Yue LI Dong State Key Laboratory of Multiphase Flow in Power Engineering Xi'an Jiaotong University

Laser lipolysis can effectively treat obesity and its associated diseases, such as hypertension, fatty liver, and hyperlipidemia. However, currently available invasive laser lipolysis, which transmits laser to a fiber-optic catheter inserted into the subcutaneous tissue for irradiation through an incision, may cause hematomas, infections, and empyrosis. The current study presents a novel, noninvasive approach for laser lipolysis, which directly irradiates the intact skin surface without an incision and preferentially targets adipose tissue at the near-infrared band. High laser energy is necessary to damage adipocytes; however, this may carbonate and burn the dermis. Therefore, the introduction of skin cooling is essential to avoid unwanted hyperthermal injury and improve the threshold of radiant exposure. In the current study, we investigated a novel noninvasive approach assisted with skin cooling by establishing a homogeneous multi-layer skin model. In this method, light propagation in the skin was simulated by using the Monte Carlo method. Skin cooling was employed before laser irradiation to protect the epidermis from thermal damage, which was treated as a boundary condition based on Newton's law. The numerical results showed that the photons were deposited in the adipose layer more than in the other layers. Laser can effectively destroy adipose tissue at an energy density of >200 J/cm^2 at 1210 nm wavelength, whereas at least 300 J/cm^2 is required at 1064 nm to achieve the same effect. In this experiment, at >5 s pulse width, the selectivity of adipose was not obvious. Moreover, the results indicated that 60 ms R134a or R404a spray can effectively reduce the temperature of the epidermis. R404a exhibited a stronger cooling effect than R134a. Cold air cooling at -10 °C for 10 s could effectively decrease the skin temperature, and deeper cooling could be achieved by cold air cooling compared with cryogen spray cooling.

关键词： laser lipolysis Nd:YAG laser multi-layer skin model skin cooling

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