The simulation of cutting forces in milling is a prerequisite for reliable process modeling. Among the different approaches used in the literature, the mechanistic models show good compromise between good precision an...
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Monitoring the degradation of cutting tools is of utmost importance in the manufacturing world. Tools with substantial wear fail to produce high-quality parts in terms of geometry, residual stress, and surface finish....
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Monitoring the degradation of cutting tools is of utmost importance in the manufacturing world. Tools with substantial wear fail to produce high-quality parts in terms of geometry, residual stre b, and surface finish....
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The identification of input parameters for funite element modelling of the cutting process is still a complex task as the experimental testing equipment cannot reach its combined levels of strains, strain rates and te...
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The simulation of cutting forces in milling is a prerequisite for reliable process modeling. Among the different approaches used in the literature, the mechanistic models show good compromise between good precision an...
The simulation of cutting forces in milling is a prerequisite for reliable process modeling. Among the different approaches used in the literature, the mechanistic models show good compromise between good precision and reasonable simulation time. The main challenge for these models is the identification of their parameters, such as the cutting coefficients, for a given tool/material couple. This paper presents a method based on an inverse analysis to identify these parameters. At first, the preprocessing of the signal is made to automatically detect the time during which the cutter is actively engaged in the workpiece. The consistency of the input data is also checked to reject outliers. Then, to avoid the classical pitfalls of this approach such as the non-uniqueness of solution, the identification is made on a whole database of results using an iterative method. The use of optimization algorithm allows the identification of parameters having nonlinear effect on the results such as cutter runout. A set of 57 milling tests in Ti6Al4V alloys have been used to demonstrate the effectiveness of this method. It allows a reduction of 5 to 20% of the root mean square error between the model and the measurements as compared to the use of coefficients identified on a single cutting test.
The use of technical ceramics is growing thanks to their high mechanical properties. To attain the tolerances and surface finish, operations including machining or grinding are performed. Due to the risk of fracture, ...
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Monitoring the degradation of cutting tools is of utmost importance in the manufacturing world. Tools with substantial wear fail to produce high-quality parts in terms of geometry, residual stress, and surface finish....
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Monitoring the degradation of cutting tools is of utmost importance in the manufacturing world. Tools with substantial wear fail to produce high-quality parts in terms of geometry, residual stress, and surface finish. Furthermore, replacing tools in a non-optimal manner can lead to increased production costs and downtime. Therefore, monitoring the condition of the tool is essential to avoid these additional costs and ensure good production quality. This article explores various classification models, specifically VGG19, EfficientNetV2, and Vision Transformers. These models classify the state of tools using their images. Using transfer learning, a comparison of the best-performing artificial intelligence-based image analysis models is conducted to identify those most suitable for monitoring cutting tools. A comparative analysis of their generalizability, performance and explainability is realized. The model with the best performance is VGG19 with an accuracy of 94%, followed by EfficientNetV2 and ViT with an accuracy of 87%. A full comparison of these results is carried out.
Mechanistic models, established on experimental data, are recognized for their precision and simplicity in implementation. In this context of milling, the modeling of cutting forces, specifically radial and tangential...
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Vibration-assisted drilling is particularly efficient for long-chipping and difficult-to-machine materials due to its special kinematics with interrupted cutting. In order to optimize the process, a deeper understandi...
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